Monday, April 24, 2023

Today's KNOWLEDGE Share:Polycarbonate Thermoforming Skylights System

Today's KNOWLEDGE Share:


Polycarbonate Thermoforming Skylights System

advantage is variability in sizes with maximum unit size of 2 m x 2 m,

based on the requirements, and the manufactruers will do the die for it.





The Sky domes is made from polycarbonate solid UV sheets which achieve many advantages compared to other materials like;


Up to 250 times more impact resistant than glass

Light transmission value of up to 90 %, depending on the color and thickness of the sheets


Absorb dangerous UV radiation

Can be used at temperatures between – 100 °C up to +115 °C.


Fire performance according to EN 13501-1 is B-s1-d0 or B-s2-d0, depending on thickness and color


Reduce sound levels depending on sheet thickness


Designed against the harsh weathering of GCC countries

Up to 10 years of limited warranty against yellowing available in the market.


Thermoforming Skylights Design


1.The best cost-effective choice for the skylight with a high level of safety and security is Polycarbonate Thermoforming System, providing the same insulating quality as the glass skylight and is much stronger as well.


2.Polycarbonate Thermoforming Skylights System's advantage is variability in sizes with a maximum unit size of 2 m x 2 m.


3.For better thermal insulation, we can do single, double, or triple-layer glazing, as you can choose Dome or Pyramid shape.


4.For any span larger than 2 meters, this system can be used as a multi unit of domes or pyramids by using special extruded aluminium profile gutters and chairs.


Source:Al Mamary

Visit MY BLOG http://polymerguru.blogspot.com


#skylights #thermoforming #polycarbonate #plastics #impact #uv

Sunday, April 23, 2023

Today's KNOWLEDGE Share:FROZEN SKIN

Today's KNOWLEDGE Share:

The frozen skin that develops during fill will barely subsequently shrink, since it is already solid !

As a consequence, thin parts, where the frozen skin represents a significant fraction of the thickness, will shrink way less than thick parts where frozen skin is a negligible fraction of total thickness!




Note that since frozen skin is highly fill-rate dependent, when filling slowly you will observe less shrinkage, hence less need for pack.


The IMFLUX process (low pressure molding) does indeed claim essentially no need for a pack.


While this is true, please note that filling as slowly as possible (near 100% frozen skin at end of fill, just before risking a short-shot) means that you will produce VERY ORIENTED plastic parts with :


- very high birefringence (amorphous)


- very anisotropic mechanical properties (semi-crystalline).


Many technical parts would rather benefit from low molecular orientation and maximum isotropy of performance, hence a faster fill followed by the appropriate packing is often a better choice.


source:VITO LEO

Visit MY BLOG http://polymerguru.blogspot.com


#injectionmolding #injectionmoldingmachine #frozenskin

#fillrate #shrinkage


Friday, April 21, 2023

Today's KNOWLEDGE Share: The Injection Molder’s Most Important Job

Today's KNOWLEDGE Share:


The Injection Molder’s Most Important Job

What is the most important job of the injection molder? Ask people in the plastics industry, and you will get a variety of answers.


·  Produce parts to the part drawing dimensions.

·  Keep the supply chain fed with parts.

·  Produce parts at low cost.

·  Parts with acceptable cosmetic appearance.




As significant as these functions are, I believe the most important and fundamental role of the injection molder is to protect the integrity of the plastic material. A particular resin was chosen for a part for a reason – because it satisfied the requirements of the application. The injection molding process can have deleterious effects on the properties of the molded part material – mechanical, thermal, chemical, electrical, environmental, and physical.


Injection molding is a very complicated manufacturing process. Some plastics industry leaders suggest forming plastic parts through injection molding is the most difficult of all manufacturing processes, regardless of material.


Think about the complexity of this process. There are so many factors to take into consideration in taking a number of individual solid plastic pellets of comparatively high molecular weight, homogenizing them, getting them to a viscosity low enough to flow through thin runners and gates, and then converting them into a solid of entangled polymer chains. This is not easy. So many things can go wrong when injection molding plastics. In the course of performing thousands of failure analyses, I have seen countless instances where the molder did not sufficiently take care of the resin, which led to premature product failure. Some of the things I have seen go wrong include:


·  Contamination

·  Voids

·  Molecular Degradation

·  Skin Effects / Delamination

·  Poor Fusion / Poorly Fused Knit Lines

·  Under-crystallization


Have I missed any that you have seen?


Remember this: the molder should focus on taking care of the material through processing, regardless whether they are a contract molder or a captive molder.


Source:Jeffrey A. Jansen | The Madison Group

Visit MY BLOG http://polymerguru.blogspot.com


#plastics #plasticsengineering #polymers #manufacturing #materialsscience #injectionmolding #failureanalysis 


Today's KNOWLEDGE Share: Types of HYDROGEN:

 Today's KNOWLEDGE Share:

Types of HYDROGEN:
Low carbon hydrogen from water electrolysis using renewable power:green

Low carbon #hydrogen from water electrolysis using nuclear power: pink

Low carbon hydrogen from natural gas using reforming with #CCS: blue

Low carbon hydrogen from coal #gasification with CCS:
purple

Low carbon hydrogen from #naturalgas pyrolysis and solid carbon production: turquoise

Wearable patch can painlessly deliver drugs through the skin

Using ultrasonic waves that propel drug molecules into the skin, the patch could be used to treat a variety of skin conditions.


The skin is an appealing route for drug delivery because it allows drugs to go directly to the site where they’re needed, which could be useful for wound healing, pain relief, or other medical and cosmetic applications. However, delivering drugs through the skin is difficult because the tough outer layer of the skin prevents most small molecules from passing through it.

In hopes of making it easier to deliver drugs through the skin, MIT researchers have developed a wearable patch that applies painless ultrasonic waves to the skin, creating tiny channels that drugs can pass through. This approach could lend itself to delivery of treatments for a variety of skin conditions, and could also be adapted to deliver hormones, muscle relaxants, and other drugs, the researchers say.


“The ease-of-use and high-repeatability offered by this system provides a game-changing alternative to patients and consumers suffering from skin conditions and premature skin aging,” says Canan Dagdeviren, an associate professor in MIT’s Media Lab and the senior author of the study. “Delivering drugs this way could offer less systemic toxicity and is more local, comfortable, and controllable.”

MIT research assistants Chia-Chen Yu and Aastha Shah are the lead authors of the paper, which appears in Advanced Materials, as part of the journal’s “Rising Stars” series, which showcases the outstanding work of researchers in the early stages of their independent careers.


A boost from sound waves

The researchers began this project as an exploration of alternative ways to deliver drugs. Most drugs are delivered orally or intravenously, but the skin is a route that could offer much more targeted drug delivery for certain applications.

“The main benefit with skin is that you bypass the whole gastrointestinal tract. With oral delivery, you have to deliver a much larger dose in order to account for the loss that you would have in the gastric system,”


Ultrasound exposure has been shown to enhance the skin’s permeability to small-molecule drugs, but most of the existing techniques for performing this kind of drug delivery require bulky equipment. The MIT team wanted to come up with a way to perform this kind of transdermal drug delivery with a lightweight, wearable patch, which could make it easier to use for a variety of applications.


The device that they designed consists of a patch embedded with several disc-shaped piezoelectric transducers, which can convert electric currents into mechanical energy. Each disc is embedded in a polymeric cavity that contains the drug molecules dissolved in a liquid solution. When an electric current is applied to the piezoelectric elements, they generate pressure waves in the fluid, creating bubbles that burst against the skin. These bursting bubbles produce microjets of fluid that can penetrate through the skin’s tough outer layer, the stratum corneum.

“This works open the door to using vibrations to enhance drug delivery. There are several parameters that result in generation of different kinds of waveform patterns. Both mechanical and biological aspects of drug delivery can be improved by this new toolset.


Source:MIT NEWS OFFICE



WORKPLACE FLOOR MARKINGS : Simple Lines. Clear Rules. Fewer Incidents.

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