Tuesday, March 3, 2026

Today's KNOWLEDGE Share : New plastic material could solve energy storage challenge, researchers report

Today's KNOWLEDGE Share

New plastic material could solve energy storage challenge, researchers report

In the race to lighter, safer and more efficient electronics — from electric vehicles to transcontinental energy grids — one component literally holds the power: the polymer capacitor. Seen in such applications as medical defibrillators, #polymercapacitors are responsible for quick bursts of #energy and stabilizing power rather than holding large amounts of energy, as opposed to the slower, steadier energy of a battery. However, current state-of-the-art polymer capacitors cannot survive beyond 212 degrees Fahrenheit (F), which the air around a typical car engine can hit during summer months and an overworked data center can surpass on any given day.


“Advances in the full systems for electric vehicles, data centers, space exploration and more can all hindered by the polymer capacitor,” said co-first author Li Li, postdoctoral scholar in Penn State’s Department of Electrical Engineering. “Conventional polymer capacitors need to be kept cool to operate. Our approach solves that issue while enabling four times the power — or the same amount of power in a device four times smaller,


Capacitors store less energy than batteries, but they charge and discharge their power much quicker. A mobile phone, for example, has a battery that charges from a power source. The energy it stores comes from many internal chemical-electrical reactions over a period of time that keep the phone working. Extra functions, like the flash on the phone’s camera, require a burst of energy. A capacitor is responsible for discharging that extra bang of power.


Most polymer capacitors fail at high temperatures because they are made of polymers with long chains of molecules that have low glass-transition temperatures, meaning the molecules turn from rubbery and malleable to brittle and fragile like glass at relatively low temperatures. Polymers can be found in natural materials, but are also synthetically produced to make thin, flexible films, thick, rigid plastics and everything in between. When the polymers and other material mix, their nanostructures — at the atomic level — form interfaces to varying degrees. They can leak electric charges, the researchers said, and the problem worsens at high temperatures.

“Normally, you can’t have both high energy density and high temperature tolerance in one dielectric polymer — we achieved both by mixing two commercially available high-temperature polymers.


The researchers combined #PEI, originally produced by General Electric and often used in pharmaceutical production, and #PBPDA, a polymer with high heat resistance and electric insulation. When mixed together at suitable temperatures, the molecular components of the polymers self-assembled into #3Dstructures, which the researchers used to make #thinfilms.


source : Penn State College of Engineering

Bodo Möller Chemie signs worldwide supply contract with Airbus

Airbus will be drawing on the Bodo Möller Chemie Group’s expertise in #adhesives for aerospace applications in the future. Having entered into force this year, the supply contract for delivering innovative adhesive technology systems to several international plants marks a significant strategic milestone in the expansion of Bodo Möller Chemie’s aerospace activities. The company’s EN 9120 certifications worldwide guarantee high quality and process standards.

The aerospace industry is one of the world’s most strictly regulated and technologically demanding sectors. Safety, complete traceability, and compliance with clearly defined quality standards play a crucial role in the industry, particularly when it comes to selecting high-performance adhesive solutions. The Bodo Möller Chemie Group will help meet these high requirements in the future by supplying an extensive adhesive technologies portfolio to several international #Airbus plants. The collaboration is based in particular on the broad certification of #BodoMöllerChemie sites in accordance with EN 9120, many years of partnerships with leading suppliers such as Dow, DuPont, Elkem, Henkel, and Huntsman and on the company’s worldwide presence with branches in more than 40 countries.


EN 9120 certification is an essential prerequisite for supplying this sector. This standard guarantees end-to-end traceability, process reliability, and standardized processes, essential requirements for a global cooperative partnership with manufacturers like Airbus. Bodo Möller Chemie already holds this accreditation at multiple locations, including in Germany, France, Switzerland, Italy, Israel, China, India, and Mexico. Fifteen further international branches are currently undergoing the certification process.


“The collaboration with Airbus confirms our consistent focus on quality, certification, and technical excellence in the #aerospace sector. Our teams worldwide have worked intensively in recent years to tailor processes, logistics, and expertise precisely to the high demands of this industry. This supply agreement is the result of these joint efforts and a strong signal for our continued international growth.


“The highest standards and a stable global supply are crucial for the industry. It is precisely in this challenging environment that we can leverage our strengths: a broad-based, high-performance portfolio, in-depth technical expertise, and internationally positioned teams that implement complex requirements reliably and in partnership. The supply agreement with Airbus underscores our long-term commitment to the aerospace sector and our role as a reliable global partner,” explains Lionel Breuilly, Managing Director Bodo Möller Chemie West Europe, North Africa, India, Middle East, APAC.


source : Bodo Möller Chemie


Albemarle Completes Sale of Controlling Stake in Ketjen to KPS Capital Partners

Albemarle Corporation , a global leader in providing essential elements for mobility, energy, connectivity, and health, today announced it has completed the sale of a controlling stake in #Ketjen Corporation's refining catalyst solutions business (Ketjen) to affiliates of KPS Capital Partners, LP (KPS).

Albemarle retains a minority stake in Ketjen, with KPS having a majority of the Board of Directors and operational control. Albemarle retains 100% ownership of Ketjen's Performance Catalyst Solutions business, which has been integrated into Albemarle's product portfolio.


Combined with the sale of its 50% interest in the Eurecat joint venture to Axens SA, which was completed in January 2026, Albemarle has received a combined $670 million in pre-tax proceeds between the two transactions. Albemarle expects to use the proceeds for debt reduction and other general corporate purposes.


"Our continued investment in Ketjen alongside #KPS demonstrates our confidence in the company's growth and value-creation potential," said Kent Masters, Chairman and CEO of #Albemarle. "We are committed to supporting Ketjen's next chapter while strengthening Albemarle's portfolio focus and financial flexibility.


Goldman Sachs & Co. LLC acted as exclusive financial advisor, and K&L Gates LLP served as legal advisor to Albemarle for the transaction.


source : PRNewswire

Today's KNOWLEDGE Share : Chopped UD (Forged Flakes)

Today's KNOWLEDGE Share

Chopped UD (Forged Flakes) is one of the most flexible composite formats we work with at COREX where we are combining continuous-fiber performance with molded-part design freedom.

Chopped UD is produced by cutting unidirectional thermoplastic tape into controlled flakes (typically 5–25 mm) and compression-molding them into near-net-shape parts. This creates a material architecture that’s both high-performance and highly designable.


What makes it special:

> Quasi-isotropic properties from the random orientation of the flakes

> Tunable anisotropy by orienting flakes in a preferred flow direction during molding

> Premium aesthetics: smooth, uniform surfaces suitable for visible parts

> Long fibers (10–25 mm), far longer and stronger than injection-molding compounds

> High fiber volume fraction (45–55%) for structural stiffness and impact strength

> Variable thickness within the same part, thin skins + reinforced zones molded in one cycle

> Integrated features, ribs, frames, bosses, and fixtures formed directly in the mold, eliminating secondary overmolding

> Fine geometric detail: sharp corners, inserts, and complex 3D transitions

> Circularity: flakes can be produced from reclaimed UD prepreg offcuts


COREX Materials is leveraging this platform across mobility, electronics, aerospace interiors, sports, and protection, where weight, durability, and manufacturing precision matter.


Chopped UD is not a downgraded material. It’s a programmable composite architecture combining our three pillars of Performance, Agility and Circularity.


source : Pierre Coat


Monday, March 2, 2026

New high-performance composites for aviation and drones take center stage at Envalior's JEC 2026 exhibit

Envalior, a global leader in sustainable and high-performance engineering materials, is putting the spotlight on its new Tepex® and UDea® composites for aircraft and drone manufacturing at JEC World 2026. The composites, many of which are bio-based, give manufacturers in these industries the opportunity to switch from thermoset to thermoplastic construction materials.



New polyphenylene sulfide and polyetherimide composites Tepex® dynalite: These materials are characterized by high temperature and chemical resistance as well as high intrinsic flame retardancy. Potential applications include aircraft interior parts, such as seat shells, paneling, partitions, and flaps.


High-performance Tepex® dynalite composites based on Envalior's EcoPaXX® (polyamide 4.10, PA 4.10): This material family is biobased and derived from castor oil. Thanks to the excellent adhesion between the reinforcing continuous glass or carbon fibers and the PA 4.10 matrix, it offers the highest strength and stiffness in Envalior's composite portfolio while having a low density. This makes it ideal for lightweight components in drones, such as rods and rotors.


Thermoplastic high-pressure vessel for storing hydrogen: The blow-molded tank liner is made of a Fuel Lock polyamide 6 compound and the reinforcing wrap is made of #EcoPaXX®PA410 UDea® tape, both from Envalior. The tank is easy to recycle. The strong chemical adhesion between liner and wrapping enables deep vacuum cleaning without collapse of the liner.The vessel exhibits a high mechanical strength at temperatures down to -40°C during rapid pressure changes, such as those that occur during fueling. Such #tanks can be used, e.g., in fuel cell technology for busses and trucks, and in #hydrogen transportation.


Rotation-molded liner for high-pressure hydrogen vessels: The #polyamide6 liner has an excellent inner surface with low porosity, comparable to that of blow-molded or injection-molded and then welded liners. The PA 6 compound enables the integration of metallic boss parts. As single-stage process, rotomolding is highly economical and results in liners without weld seams.


Protective sleeve for the rotor of an electric motor: The ultra-lightweight sleeve is made of UDea® tape and encloses the high-speed rotor. It is cheaper to manufacture in large volumes than its counterparts made of metal or #thermosetcomposites and, unlike the latter, is easy to recycle mechanically.


Bio-based child seat: The prototype, manufactured by the Fraunhofer Institute for Microstructure of Materials and Systems (IMWS), will be on display at JEC’s special exhibition Innovation Planets. The seat consists of a bio-based polyamide 10.10 composite Tepex® reinforced with flax fibers and is overmolded with a bio-based polyamide 11.


source : Envalior

Lubrizol Launches Breakthrough LED Chlorination Technology to Elevate CPVC Resin Performance

Lubrizol today announced a major advancement in its #CPVC manufacturing with the introduction of LED reactor technology at the company’s Louisville, Kentucky plant. This next‑generation manufacturing approach delivers improvement in CPVC resin quality and processing efficiency, reinforcing Lubrizol’s technical resin leadership and enabling greater operational flexibility to meet global demand.


Thermal stability has long been a critical performance driver in CPVC resin manufacturing. In recent years, CPVC resin stability demands across the industry have increased. The #LEDchlorination upgrade represents a breakthrough, demonstrating significant improvements in thermal stability and energy efficiency, improving sustainable production. The process also provides operational benefits to customers, including enabling longer production runs with less down time, increasing formulation flexibility and supporting improved color performance.


“This technology represents a pivotal moment for our CPVC business,” said Griffin Rial, Vice President, Lubrizol TempRite. “LED chlorination allows us to deliver meaningful performance improvements—greater thermal stability, faster customer process times, and improved sustainability—while enabling new levels of operational flexibility across our global manufacturing network. The Louisville installation will bring lasting benefits to our customers and position Lubrizol for continued leadership in the CPVC industry.


The Louisville installation serves as Lubrizol’s first for LED chlorination in CPVC resin production. The efficiency and performance gains will enable Lubrizol to flex production between making more products faster or enhancing stability as market needs evolve—further supporting growth in demanding applications and markets around the world. This innovative step lays the foundation for wider global adoption of LED chlorination technology across Lubrizol’s CPVC manufacturing footprint.


source : Lubrizol

Sunday, March 1, 2026

Today's KNOWLEDGE Share : 5 Injection Molding Mistakes That Can Kill a New Product

 Today's KNOWLEDGE Share

🚀 From Concept to Mass Production:

5 Injection Molding Mistakes That Can Kill a New Product

Taking a product from idea → prototype → mass production is exciting—but in injection molding, small decisions early on can create big costs later.


Here are 5 common mistakes we see in new product development:

1️⃣ Ignoring DFM in the early stage

Designs that look good on screen may be impossible—or very expensive—to mold.

2️⃣ Inconsistent or excessive wall thickness

This often leads to sink marks, warpage, longer cycle times, and higher part costs.

3️⃣ Choosing material based on price only

A cheaper resin can result in poor strength, surface defects, or long-term failures.

4️⃣ Underestimating mold structure & tooling quality

Poor gate design, venting, or cooling layout directly impacts part quality and production stability.

5️⃣ No plan for scale-up

A design that works for prototypes may fail when moving to tens or hundreds of thousands of units.


💡 The key takeaway:

Injection molding success is not just about making parts—it’s about engineering the product for manufacturability from day one.

If you’re developing a new plastic product and want to avoid costly rework, early collaboration with an experienced molding partner makes all the difference.


source : Bert Huang



#InjectionMolding #Toolingdesign #DFM

Today's KNOWLEDGE Share : New plastic material could solve energy storage challenge, researchers report

Today's KNOWLEDGE Share New plastic material could solve energy storage challenge, researchers report In the race to lighter, safer and ...