Today's KNOWLEDGE Share : CIRCULAR RECYCLING
Today's KNOWLEDGE Share
I recently attended a presentation where many "passes" of processing of a PP were examined to understand the issues related to "circular recycling" where the same polymer would go around the circle of manufacturing, shredding and reprocessing possibly...forever.
There was no mention however of a very important and critical factor : additives consumption.
With almost no exceptions (PVDF might be one), all plastics are compounded into pellets with various additives, particularly to protect the polymer from oxidation and other degradation paths during processing (high T, high shear stresses, long residence times,...).
The bulk of these additives are actually "consumed" during processing (for instance to capture free radicals and terminate reactions).
As a result, sending the material into an endless loop without replenishing the compound with fresh amounts of additives will always lead to quick degradation and loss of properties.
Differential Scanning Calorimetry can be used to perform a standard test (Oxidation Induction Times Test, in short :OIT) on PP to assess the loss of additives and help define a reformulation strategy.
So in conclusion, NO, you cannot just reprocess a polymer many times without reformulating appropriately.
Any studies on recycling that do not account for this are basically useless and not representative of the future needs of our industry where regulations are moving fast towards mandatory increasing recycling fractions to be used in production, particularly in Automotive with recent Eu rules.
source: Vito leo
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