Thermoplastic composite materials can help reduce the weight of a vehicle by 15 to 30%”, says Morgane Duhec, Valeo Power Division

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Valeo is committed to reducing its carbon footprint and to develop solutions for more sustainable mobility. For the mobility industry, optimising resource consumption is a crucial issue at a time when environmental awareness is on the increase and when access to natural resources can be challenged. In all our businesses, composite materials can help offer alternatives to traditional material. For example, Organosheet composite material is a game changer for sustainability in all Valeo’s businesses. We started to implement this material in front structural parts and battery supports as the material enables us to meet the strenuous safety regulations of the automotive industry in terms of shock resistance for example, while limiting the impact on natural resources and the environment.



We are also investigating other parts to contribute to lowering the overall product weight and the carbon footprint of a vehicle.


Electrification of the automotive industry as an opportunity for composite materials:

Electric mobility is a key solution to help reduce the impact of mobility on the environment. Valeo is a major player in electrification and we support carmakers around the world in their transition to electrified vehicles.  

While electric vehicles offer numerous environmental and performance benefits, one of the challenges they face is their increasing weight compared to traditional internal combustion engine vehicles. Advanced composite materials offer great opportunities that we are currently exploring. For example, thermoplastic composite materials can help reduce the weight of a vehicle by 15 to 30%, allowing it to maintain and even increase its autonomy.


It is important for Valeo to be present at JEC World 2025. JEC is the opportunity to present our latest innovations. This year, the main highlight is the full battery system assembly displayed on Valeo’s booth, which will show our ability to assemble battery systems and produce top covers and bottom protection plates in thermoplastic as well as cross member reinforcements. Side reinforcements are clearly essential to protect batteries and pass side pole crash tests. Cross members combined with side reinforcements are optimising the cell’s volume inside the battery casing. 


source:jeccomposites.com/Morgane Duhec-Valeo

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