Lite-On Mobile Develops Technique for Removal of Split Lines from Plastic Part Surfaces

Plastic is a great material for many purposes. Lite-On Mobile has a wealth of experience in the field, enabling it to offer products that can justifiably be called high-class. Surfaces can be made look and feel totally different to what we are used to when holding a plastic object - ceramic, velvet, shiny, color-changing and, even to the eye of an expert, totally seamless products.

Those are the kind of qualities that give plastic products a high-class look - they are exclusive and expensive looking, but still at an affordable price. And that doesn't go for just mobile phone covers, but for almost anything you can think of.
Kimmo Turunen, Senior Manager from LOM Plastics Innovations explains that Lite-On Mobile has developed a fast and cost-efficient way to remove tooling split lines from the visual surfaces of plastic parts.

* Split line removal is a technique by which the seams in plastic parts are polished away before painting. Plastic parts may sometimes have features like recesses and negative draft areas requiring the mould to be cut into several pieces, and that results in a small witness line on the plastic part. Split line removal is one way of supporting, for example, the seamless phone concept that is so popular today, explains Kimmo Turunen.

Split line removal can be done manually, which is slow and not cost effective. Lite-On Mobile's machinery has been developed both for single part and multi-part flow. Split-line removal can be done for ABS+PC and PC visual parts that are to be painted.

CNC milling is a next generation technology which provides high accuracy and a quality look inexpensively. Material removal is sometimes a necessary production step for a variety of purposes: holes for buttons, camera lenses, screws, etc. With some techniques, the desired forms are difficult or impossible to create in the moulding process, but using CNC milling you can achieve that and even take the design to the next level.

Just about any material can be used, and there are virtually no restrictions on mechanical design. It is possible to achieve sharp hole edges in painted parts, and minimize visible split lines in hole-areas.

These are just some examples of our capabilities in the area of high-class plastics. We listen and discover constantly what the expectations from the world and the customers are. New ideas emerge, more is to come!

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