Monday, May 26, 2025

Today's KNOWLEDGE Share:High packing pressure reduce warpage

Today's KNOWLEDGE Share

How could that be, since the packing pressure is not going to really change fiber orientation ?


The mechanism is a bit more subtle.


GF induced warpage is linked to the mismatch of "shrinkage" of the glass fiber vs. the shrinkage of the matrix. Such mismatch creates a much bigger shrinkage perpendicular to the fibers because in the parallel direction, the fibers can better "resist" the pull from the matrix.


So why would a higher packing pressure reduce warpage ?


Think about it. If you could increase the packing to the point where the matrix would hit nearly zero volumetric shrinkage (check the PvT curves, it is possible although usually unreasonable) then the matrix would not want to shrink anymore, and the conflict with the glass fibers (which also don't want to shrink much) is gone !

So...no warpage !


So, remember, the more you pack a GF filled part, the less it will warp (at least from the anisotropy effect, differential shrinkage is another story).


Of course there are limits to how much you can increase the packing without running into other issues...


Source:Vito leo

Friday, May 23, 2025

Syensqo signs contracts with automotive OEMs to supply battery-grade PVDF

Syensqo announces the signing of new multi-year contracts for the supply of its battery-grade Solef® Polyvinylidene Fluoride (PVDF) with automotive original equipment manufacturers and battery makers.

Signed in the first quarter of 2025 and totaling more than €150 million in cumulative net sales, the long-term contracts highlight Syensqo's commitment to innovation, customer collaboration and profitable growth in the fast evolving battery market.


Durable and safe batteries for electric and hybrid vehicles:

Solef® PVDF, a thermoplastic fluoropolymer, plays a crucial role in lithium-ion batteries by providing superior separator-electrode adhesion and binder performance. It delivers durable, high performance, and safe batteries for electric and hybrid vehicles. 


In addition to Solef® PVDF, Syensqo’s value proposition in the automotive industry extends to its portfolio of material solutions which address customers’ needs for lightweighting, higher performance and more energy efficient EVs, hybrids and internal combustion engine vehicles.  


“We are passionate about innovating with our advanced materials bringing higher performance to batteries, longer driving range to electrical vehicles, enabling a sustainable future for transportation. Our commercial teams have demonstrated exceptional dedication to achieve these significant milestones and support profitable growth,” Peter Browning, president of the Specialty Polymers Business Unit at Syensqo.


The volumes will be delivered from Syensqo’s flagship plant in Tavaux, France, using its state-of-the-art suspension PVDF technology. The site’s PVDF capacity expansion is expected to be completed by the end of 2025, with operations commencing in 2026, serving customers across multiple end markets, including the healthcare, electronics, energy, and construction sectors.


Source: Syensqo/omnexus.specialchem.com

Thursday, May 22, 2025

Evonik transitions PU-additive production to green electricity

Evonik is making further strides in its sustainability journey with the conversion of its remaining PU-additive production assets across the globe to green electricity. The entire Comfort & Insulation business line’s global polyurethane (PU) production footprint now runs on green electricity.

Evonik’s transition to green electricity for both its amine and silicone platforms, as well as its smaller PU-additive production sites ranging from Hopewell, USA to Isehara, Japan, underscores the company’s commitment to sustainable production practices and emission reduction. As part of its sustainability strategy, Evonik is committed to achieving a 25% reduction in scope 1 and 2 emissions by 2030, and the company also aims to be climate-neutral by 2050.


By enhancing production efficiency and capabilities while prioritizing sustainability, #Evonik reinforces its position as a reliable long-term partner to the #polyurethane industry, effectively addressing evolving customer demand in markets including automotive, construction, coatings, furniture, and consumer goods.

“Our amine and silicone platforms are the backbone of our portfolio offering, so converting them to green electricity is a significant milestone,” said Roberto Vila-Keller, Head of the Comfort & Insulation business line. “With all PU-additive sites utilizing #renewableelectricity sources, and our continued work to reduce fossil-based raw materials, we are directly addressing our customers’ increasing demand for more sustainable solutions and a greener future for the PU industry.


The conversion to green electricity is made possible through both green certificates and renewable electricity supply agreements known as Power Purchase Agreements (PPAs), which have been helping to provide a secure and stable supply of renewable energy at the sites for a number of years now. For example, the German Wittenburg release agent site has been utilizing renewable electricity agreements since early 2022.


“I’m very proud of the work of our teams have done across all PU-additives production and shared asset plants to run on renewable energy,” said Chad Henneke, Head of Production and Technology Comfort & Insulation. “We are dedicated to environmental stewardship and footprint reduction by pioneering production methods that support our customers’ businesses, while also contributing positively to the environment.


source:Evonik


Wednesday, May 21, 2025

Today's KNOWLEDGE Share : Hexcel and Specialty Materials Introduce a New High Modulus, High Compression Unidirectional Prepreg

Today's KNOWLEDGE Share

Boron Fiber-infused material targeted for advanced commercial and military applications

Hexcel Corporation and Specialty Materials announced today a significant advancement in the development by Specialty Materials of a new high modulus carbon fiber technology using Hexcel materials. Specialty Materials’ Hy-Bor® technology pairs Hexcel’s high modulus carbon fiber with boron fiber, significantly enhancing compression strength, and offering a new class of materials for airframe manufacturers and other defense applications. 

This new material offers substantial weight savings and design flexibility, opening up a range of applications for commercial aviation, as well as for space and defense applications, including aircraft, satellites, and missile systems. The technology mitigates the traditional drop in compression strength associated with high modulus fibers, providing enhanced capabilities that our Department of Defense customers are demanding for next generation platforms.


The new product offering ensures that American sources of high-performance composite products are maintained, broadening the applications for high modulus carbon fiber, and maintaining performance superiority in various DOD systems,” said Monica Rommel, CEO, Specialty Materials. “The selection of this new product highlights the importance of maintaining a secure source of materials for next-generation technology, and ensuring the United States keeps a technical edge above competitors and near-peer threats.


Under a Small Business Innovation Research program contract from the Defense Logistics Agency, Specialty Materials developed the innovative Hy-Bor® hybridized unidirectional prepreg material by infusing boron fiber with HexTow® HM63 carbon fiber produced by Hexcel. According to DLA, the new high modulus, high compression material resulted in a >2X improvement in 0⁰ compression strength, open-hole compression strength, and flexural strength when compared to a baseline carbon fiber-only composite of similar fiber volume.


DLA has now awarded Specialty Materials a Phase II SBIR contract to advance High Modulus Hy-Bor® composite technology. The new funding will drive optimization of this prepreg material, focusing on delivering maximum performance at minimum cost. Key developments will enhance its compatibility with both manual layup and automated fiber placement manufacturing processes.


#Hexcel and Specialty Materials will showcase this new material combining each company’s technology at SAMPE 2025, North America's premier advanced material and process engineering conference and exhibition, held May 19-22, in Indianapolis, Indiana. 


source: Hexcel


POLYVEL INTRODUCES A PREMIUM SOFTENING MASTERBATCH FOR NONWOVENS

Polyvel’s new Premium Softener is a specially formulated #masterbatch developed to reduce the coefficient of friction and increase fiber flexibility to provide the ultimate in softness.

In addition to the enhanced softness provided by this product, Polyvel has increased the overall heat stability over previous generations of softening technology, enabling a wider processing window and reduced formation of volatiles deposits during processing.


Polyvel’s line of softness-enhancing additive masterbatch is designed to transform nonwovens, delivering a softer touch without compromising strength or processability.

Whether you need a gentle upgrade or a luxuriously soft feel, Polyvel's tiered solutions ensure the perfect balance of comfort, durability, and performance. From baby care to feminine hygiene to medical applications and more.


#Polyvel-helping brands elevate user experience with a new standard of softness.


source: Polyvel


Tuesday, May 20, 2025

Today's KNOWLEDGE Share : Process considerations affecting plastic biodegradation

Today's KNOWLEDGE Share

Process considerations affecting plastic biodegradation


The plastic biodegradation process is governed by several considerations which may affect the overall biodegradation performance of microorganisms and should not be overlooked when conducting biodegradation studies on plastics. One of them includes the purity of plastic samples used in plastic biodegradation studies. The presence of impurities in the polymer chain may act as alternative carbon sources for the microorganisms and prevent the utilization of the polymer backbone chain as the main carbon source for microorganisms . Therefore, it is recommended to conduct multiple quantification techniques (e.g., evaluating the formation of functional groups, changes in surface morphology, release of degradation products, and changes in plastic properties) to confirm the true plastic-degrading ability of microorganisms.


Although the adoption of pure plastic samples (without the presence of impurities) in biodegradation studies could confirm the action of microorganisms in breaking down the main polymer chain, the degrading performance of microbial strains may not provide an exact representation of the biodegradation of consumer-end plastics, which are the main contributors toward plastic wastes pollution. In the effort to improve the biodegradation of commercial plastics, benzene and alcohol were successfully used as solvents to remove the synthetic additives such as plasticizers, coloring agents, and fillers from the plastics .


Factors such as shapes and sizes of plastic samples also contribute toward the efficiency of biodegradation process. Most biodegradation studies involve the preparation of plastic samples into smaller pieces, usually in the form of films, pellets, or powder, for easier adherence and consumption by microorganisms . An experiment conducted on the biodegradation of LDPE, HDPE, and PP plastics has shown a higher weight loss of plastics in the form of films as compared to the pelleted plastics .The greater surface area available in plastic films enhances the rate of plastic biodegradation. Another important consideration in biodegradation studies is the total surface area of plastic samples exposed toward the action of microorganisms. Since there is no guideline on the recommended size and thickness of plastic samples for the biodegradation process, varying sizes of plastic samples have been utilized in biodegradation experiments. Due to this reason, it is difficult to perform a critical comparison to evaluate the plastic biodegradation performances of various microbial strains because the total surface area available for microbial actions varied from experiment to experiment.

The adoption of purified enzymes in the biodegradation of plastics has been explored in a recent study.


Fungal peroxidases were purified from Phanerochaete chrysosporium using gel filtration chromatography and were used in the biodegradation of PVC. The study has concluded that the application of purified fungal peroxidases in the biodegradation of PVC was more effective compared to a traditional whole cell approach due to the higher rate of enzymatic reaction .

Moreover, the comparative study showed that the conventional whole cell approach took a longer processing time.


However, the cost of enzyme purification remains an unattractive factor in the large-scale enzymatic degradation of plastics, which led to the adoption of crude enzymes in plastic biodegradation, with the aim of reducing process complexity and the processing cost required. Several attempts have been made for the application of crude enzymes in plastic biodegradation studies, and the positive results observed have confirmed the viability of using crude enzymes in plastic biodegradation.


However, the daily supplementation of crude enzymes is required for the biodegradation of plastics, which may also restrain its application in the large-scale biodegradation of plastics. Nonetheless, the adoption of crude enzymes in plastic biodegradation still requires further studies because the performance and stability of crude enzymes in the biodegradation process are yet to be fully understood. To alleviate the long culture period needed for the preparation of a microbial culture, it is desirable to make use of the prepared cultures for multiple runs of biodegradation. A past study demonstrated the improvement in PE biodegradation through the incubation of acclimated biofilm communities with the naturally weathered PE samples. In that study, the biofilm formed on PE samples was harvested and incubated again with the new PE samples. Results showed that the acclimated biofilm communities were able to colonize and degrade PE samples faster, resulting in a significantly higher weight loss of polymer .


This study unlocked opportunities for reusing biofilms in subsequent biodegradation processes and reducing the need for sustaining massive volume of microbial culture, which can be advantageous especially in the large-scale biodegradation of plastics. Further research on the reusability of enzymes in plastic biodegradation will also be helpful to achieve an economical outcome in the industrialization of plastic biodegradation.


In addition, temperature is another process condition affecting the performances of microorganisms in plastic biodegradation. The biodegradation of LDPE, HDPE, and PP films by Brevibacillus sp. and Aneurinibacillus sp. was conducted at temperatures ranging from 5 to 55 °C; the highest weight loss of plastics was achieved at 50 °C, which is the optimum temperature for bacterial growth of the respective species . A further increase in the working temperature reduced the weight loss of plastics, suggesting the inhibitive effect of a temperature beyond optimal level on the catalytic activities. Furthermore, a significant increase in the biodegradation of PET plastics was observed at 70 °C, which is the glass transition temperature of PET plastics [Citation

At process temperatures near the glass transition temperature, the mobility of PET chains is enhanced and the polymers become more susceptible toward the action of enzymes in the process of plastic biodegradation.


This shows that the thermostability of enzymes is also critical for the effective biodegradation of plastics at temperatures near the glass transition temperature. A critical review on the approaches to enhance the thermostability of enzymes has been reported elsewhere by other researchers.


source: Xue Er Crystal,Sewn Cen Lo

Today's KNOWLEDGE Share :Innovative accelerated biodegradation test that cuts evaluation time by two thirds

Today's KNOWLEDGE Share

Innovative accelerated biodegradation test that cuts evaluation time by two thirds

The plastics industry is moving towards a more sustainable model, driven by circular economy principles and innovation in biodegradable and compostable materials.


However, conventional biodegradation tests, as required by current regulations, are time-consuming and costly, limiting companies’ ability to explore new formulations from the early stages of development.


To address this challenge, AIMPLAS (Valencia, Spain), the Plastics Technology Centre, has developed a pioneering methodology that enables the biodegradability of plastic materials to be evaluated in just one third of the time needed for standardised tests. This innovation represents a strategic breakthrough for companies, enabling faster and more efficient industrial and commercial decision-making.


The new accelerated biodegradation test subjects materials to simulated industrial composting conditions in order to measure the conversion of polymeric carbon into CO₂. Thanks to this approach, companies can obtain preliminary results in significantly shorter timeframes, allowing them to identify the most promising formulations early on, implement re-engineering processes in formulation and additive development, and optimise resources before entering official certification procedures.


This cutting-edge solution positions AIMPLAS as a leader in the development of advanced tools to drive sustainability in the plastics sector, while providing real value to companies committed to innovation and environmental responsibility.


A strategic pre-certification tool

Although this test does not replace the standardised tests required for compostable product certification (as defined by UNE-EN 13432 and related standards), it serves as a technical and strategic filter to identify the most promising samples. This reduces risk and accelerates the path to certification in line with international standards such as EN-ISO 14855, among others.


source: AIMPLAS / bioplasticsmagazine.com

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