Wednesday, October 16, 2024

Today's KNOWLEDGE Share : "Scientists develop novel method for strengthening PVC products"

Today's KNOWLEDGE Share

Researchers have developed a way to make one type of plastic material more durable and less likely to shed dangerous microplastics.

The study identified a secure way to attach chemical additives to polyvinyl chloride (PVC).

Found in everything from toys, construction supplies and medical packaging, PVC plastics currently rank third among the most used plastics worldwide. Despite its widespread use, pure PVC is brittle and sensitive to heat, and manufacturers can only utilize it after stabilizing its properties with other chemicals.


However, these additives, or plasticizers, are only a short-term fix for stabilizing PVC. Over time, plasticizers leach from the plastics, which allows the material to deteriorate into potentially hazardous organics and microplastics. Now, a team led by Christo Sevov, the principal investigator of the study and an associate professor in chemistry and biochemistry at The Ohio State University, found that using electricity to permanently affix those chemical additives can prevent such unwanted reactions.

"Instead of mixing in those chemicals, our method involves chemically bonding the plasticizer compound directly to PVC by grafting them onto the backbone of the polymer," said Sevov.


Altering PVC molecules in this way allows for them to become more durable and resistant to chemical changes, eventually leading to materials with more robust properties.

"This is really one of the few examples that we have where there's this much control over changing the properties of PVC," said Sevov. "So this is the first step in controllably modifying PVC to give it properties you're interested in, whether it's hard, stretchy or soft."

The team did run into some challenges; synthetic polymer modifications often fail because the reactions were originally developed for small-molecule analogs, not big-molecule analogs such as pure PVC. To solve this, researchers optimized the catalyst they used in their process, and through trial and error, were able to overcome the issues that arise when editing big molecules.

The study was recently published in the journal Chem.

Outside of making leaps in organic chemistry, the team's work also has implications for the environment, as putting a cap on how quickly plastics degrade can do much to curb the release of microplastics - tiny pieces of plastic debris -- into our surroundings.

Today, scientists know that these particles, which have been found to pollute the air, water and our food supply, are harmful both to humans and wildlife. The average person likely ingests between 78,000 and 211,000 of these particles every year.


But as experts are beginning to understand the long-term impact microplastics have on Earth, organic chemists are racing to find ways to phase them out of everyday life, said Sevov.

"Many chemists are shifting their efforts to studying big molecules and developing new chemistries for upcycling, recycling and modifying well-known polymers," he said. For example, trying to recycle PVC products can cause further degradation to the material due to the high temperatures it takes to convert plastic into something else, so the process isn't very efficient.

But using Sevov's method, "You can potentially reuse the material many, many more times before it really begins to fall apart, improving its lifetime and reusability," he said.

In the future, more control over which materials will be safe for consumers will come once efforts to fix PVC leakage can be reliably scaled up, something that the study emphasizes that, at the moment, is possible with their method alone.

"There's no better way to do this on the scale you would need for commercial PVC modification because it is an immense process," said Sevov. "There's still a lot to play around with before we solve the microplastic situation, though now we've laid the groundwork for how to do it."

Other Ohio State co-authors include Jordan L.S. Zackasee, Valmuri Srivardhan, Blaise L. Truesdell and Elizabeth J. Vrana. This work was supported by the Department of Energy's Early Career Research Program.


source:Ohio State University/sciencedaily.com

Tuesday, October 15, 2024

Basalt Stone available in India

Basalt Stone available in India:

We have Basalt rock available in India with more than a couple of million tonnes available for sale under government license.

For bulk order,you can visit our place with your geologist and can test the available stone /powder for your future requirements.






Applications:

Basalt fiber have been widely used in manufacturing of tanks,rope,honeycomb panel,fire resistant panel,braiding,Basalt chopped fiber reinforcements with asphalt road and concrete,rebars,Tubes,Geogrid mesh reinforcement for roads,Mufflers filler,Fabrics for thermal resistance,generator blades,headliners,brake pads,sports parts,thermoplastics composites etc.


BASALT ROCK TEST RESULTS:

BULK DENSITY:2.94 g/cm3

SiO2:52.6%

Mn:14.9%

Al2O3 :7.7%


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TYPE 4 COMPOSITE CYLINDER REPORT

LATEST TYPE 4 COMPOSITE H2/CNG CYLINDER PROJECT REPORT:

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■ Automotive Type 4 CNG/H2 Composite cylinder market in India and the rest of the world

■ Bulk transportation Type 4 CNG Composite cylinder market in India and the rest of the world

■ Swot analysis

■ The durability of the Type 4 Composite CNG cylinder

■ Initial Project cost to set up CNG/H2 manufacturing line

■ Strategic Model followed by the KEY PLAYERS

■ Economic efficiency & safety,

■ The Future Trends in Composite CNG/HYDROGEN Cylinder market


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Today's KNOWLEDGE Share : Agreement of PEF for beverage and food packaging

Today's KNOWLEDGE Share

Avantium and Plastipak sign offtake agreement for the use of PEF for beverage and food packaging

Avantium N.V., a leading company in renewable and circular polymer materials, has signed a conditional offtake agreement with Plastipak, a world leader in the design and manufacture of high-quality, rigid plastic containers for the food, beverage, and consumer products industries. Plastipak supplies containers and packaging products to many of the world’s largest consumer products companies. Plastipak will purchase the 100% plant-based, recyclable polymer PEF from Avantium’s FDCA Flagship Plant for the use in beverage and food packages, for consumers to use and enjoy in the United States.

Plastipak is driven to develop circular solutions that protect the environment and meet its customers’ exacting standards for sustainability and performance. Over the past year, the company has been actively involved in evaluating the application of Avantium’s PEF (polyethylene furanoate), a 100% plant-based, high-performance polymer that can be recycled in existing PET (polyethylene terephthalate) recycling streams. PEF is for instance included in the Critical Guidance Protocol from the Association of Plastic Recyclers (APR), one of the most universally accepted measures for assessing recyclability in plastic packaging design. 

Plastipak has successfully demonstrated the enhanced performance of PEF in monolayer and multilayer bottle applications. PEF is distinguished by its superior barrier properties, which extend the shelf life of food and beverages, its higher mechanical strength that allows for less material, and its lower processing temperature that reduces energy consumption compared to traditional plastics derived from fossil resources. PEF’s unique characteristics make it an ideal monolayer packaging material and also provide benefits when used in conjunction with PET (polyethylene terephthalate). In multilayer PET packages, PEF serves as an effective barrier layer to ensure product shelf life when a single PET layer is insufficient.

Plastipak, in collaboration with Avantium, is now set to further validate the use of PEF in Plastipak’s food and beverage packages on a commercial scale in the United States market. “As a leading producer of plastic packaging, we are keenly focused on reducing the carbon footprint of our products and at the same time maximize our resource efficiency. PEF helps enable our strategy to introduce sustainable and innovative materials and products to the market”, states Matthew Franz, Chief Operating Officer at Plastipak Packaging.  

Tom van Aken, CEO at Avantium, comments: “We are delighted with the success of the cooperation with Plastipak, making PEF available for monolayer and multilayer packaging for beverages and food in the United States. Plastipak represents an important part of the market for containers for food and beverages, personal care products and household products. With this conditional offtake agreement with Plastipak, Avantium can further scale and build the PEF value chain.”

source:Avantium

Monday, October 14, 2024

Today's KNOWLEDGE Share :Rheological Characteristics

Today's KNOWLEDGE Share

Enhance your understanding of polymer behavior and their impact on end-use performance with this comparison of two polymers exhibiting distinct rheological characteristics.

Due to differences in molecular structure, these polymers diverge in their non-Newtonian behaviors, particularly in terms of viscosity.


The polymer associated with the red curve shows a significantly wider molecular weight distribution, leading to the absence of a Newtonian plateau in typical measurement windows.

This plateau is shifted out of view and could be observed at very low shear rates.

Interestingly, these polymers have identical viscosities at molding rates but display drastically different Melt Index values, which is a low shear-rate single-point viscosity measure.


In injection molding, the weld-line strength is critical.

The polymer represented by the red curve exhibits longer re-entanglement times, resulting in inherently weaker weld-lines.


In contrast, the blue curve's Newtonian plateau signifies fewer components with long relaxation times, enabling rapid inter-diffusion of polymer chains at weld interfaces.

To effectively identify weld-line weaknesses, conduct creep or fatigue tests, as they are more revealing than classical tensile tests.

Research shows that moderate re-entanglement can recover adequate stress at break in standard tensile testing.


Credit:Vito leo

Friday, October 11, 2024

Today's KNOWLEDGE Share : Plastic-eating enzyme identified in wastewater microbes

Today's KNOWLEDGE Share

Plastic-eating enzyme identified in wastewater microbes:

Plastic pollution is everywhere, and a good amount of it is composed of polyethylene terephthalate (PET). This polymer is used to make bottles, containers and even clothing. Now, researchers report in ACS’ Environmental Science & Technology that they have discovered an enzyme that breaks apart PET in a rather unusual place: microbes living in sewage sludge. The enzyme could be used by wastewater treatment plants to break apart microplastic particles and upcycle plastic waste.


Microplastics are becoming increasingly prevalent in places ranging from remote oceans to inside bodies, so it shouldn’t be a surprise that they appear in wastewater as well. However, the particles are so tiny that they can slip through water treatment purification processes and end up in the effluent that is reintroduced to the environment. But effluent also contains microorganisms that like to eat those plastic particles, including Comamonas testosteroni — so named because it degrades sterols like testosterone. Other bacterial species, including the common E. coli, have previously been engineered to turn plastic into other useful molecules. However, C. testosteroni naturally chews up polymers, such as those in laundry detergents, and terephthalate, a monomer building block of PET. So, Ludmilla Aristilde and colleagues wanted to see if C. testosteroni could also produce enzymes that degrade the PET polymer.


The team incubated a strain of C. testosteroni with PET films and pellets. Although the microbes colonized both shapes, microscopy revealed that the microbes preferred the rougher surface of the pellets, breaking them down to a greater degree than the smooth films. To better simulate conditions in wastewater environments, the researchers also added acetate, an ion commonly found in wastewater. When acetate was present, the number of bacterial colonies increased considerably. Though C. testosteroni produced some nano-sized PET particles, it also completely degraded the polymer to its monomers — compounds that C. testosteroni and other environmental microbes can use as a source of carbon to grow and develop, or even convert into other useful molecules, according to the team.

Next, the researchers used protein analysis to identify the key enzyme that gives this microbe its plastic-eating abilities. Though this new enzyme was distinct from previously described PET-busting enzymes based on its overall protein sequence, it did contain a similar binding pocket that was responsible for PET breakdown. When the gene encoding for this key enzyme was placed into a microbe that doesn’t naturally degrade PET, the engineered microbe gained the ability to do so, proving the enzyme’s functionality. The researchers say that this work demonstrates C. testosteroni’s utility for upcycling PET and PET-derived carbons, which could help reduce plastic pollution in wastewater.


The authors acknowledge funding from the U.S. National Science Foundation, the U.S. Department of Energy, the Office of Energy Efficiency and Renewable Energy, the Advanced Materials and Manufacturing Technologies Office, and the Bioenergy Technologies Office as part of the BOTTLE Consortium.


source:ACS

Wednesday, October 9, 2024

Today's KNOWLEDGE Share : FDA Clearance for First 3D-Printed Porous PEEK Interbody System made with Invibio PEEK-OPTIMA

Today's KNOWLEDGE Share

Nvision Biomedical Technologies™ Secures FDA Clearance for First 3D-Printed Porous PEEK Interbody System made with Invibio PEEK-OPTIMA™

Nvision Biomedical Technologies™, San Antonio, Texas (USA) and Invibio Biomaterial Solutions™ (Invibio Ltd, part of Victrex plc, Lancashire, UK), today announce that the U.S. Food and Drug Administration (FDA) has granted clearance of the first 3D-Printed PEEK Interbody System made from PEEK-OPTIMA™, a polymer from Invibio Biomaterial Solutions (‘Invibio’) and using the proprietary Bond3D additive manufacturing technology. 




The 3D-Printed PEEK Interbody System from Nvision Biomedical Technologies, a San Antonio-based medical device and implant manufacturer, was co-developed with Invibio Biomaterial Solutions. The system consists of Cervical and Anterior Lumbar Interbody Fusion (ALIF) spine devices, each incorporating extensive porous structures that have the potential to promote multi-directional bone ingrowth and improve device fixation, whilst also maintaining PEEK-OPTIMA’s inherent benefits in modulus and imaging.


The use of PEEK-OPTIMA™ - a material that has already been used in over 15 million implants - offers the benefits of mechanical properties closer to those of bone and also superior imaging capability than titanium implants, the latter allowing surgeons to more accurately monitor fusion progression. Nvision’s 3D-Printed PEEK Interbody System is a standout in the field of spinal devices as it is the first to combine PEEK-OPTIMA with the design freedom enabled by the Bond3D additive manufacturing technology to print solid and porous areas for bone ingrowth. 


Brian Kieser, CEO of Nvision Biomedical Technologies, commented “Our partnership with Invibio on this project showcases our commitment to pushing the boundaries of medical device innovation”. Kieser continued “This latest FDA clearance builds on a history of successful co-development between Nvision and Invibio, particularly in spine and foot-and-ankle devices. We are thrilled to introduce the 3D-Printed PEEK Cervical and ALIF lines, available in various footprints and lordotic angles, and all incorporating the same porous design features aimed at promoting bone ingrowth.”


Tom Zink, Senior Vice President of Product Development at Nvision Biomedical Technologies, added “We’re constantly looking at new ways to equip surgeons with the opportunity to get the best outcomes for their patients. Leveraging this cutting-edge PEEK additive manufacturing platform through Invibio enables us to take a more innovative approach in the design process and address previous limitations.”

Dr. Steven Lee, MD a spine and orthopedic surgeon gave a clinical end-user perspective, stating - “These new interbody devices, conceived from the collaboration of Nvision and Invibio, will allow me to further improve the quality of care and surgical outcomes that I can provide to my patients.

Nvision and Invibio collaborated in the development of the 3D-printed PEEK Interbody System, with Invibio carrying out development of the PEEK-OPTIMA and Bond3D technology platform, performance testing early in the process, and eventually filing a new master file (MAF) with the FDA to support this and future regulatory submissions.

John Devine, MD of Invibio said “The proprietary BOND3D advanced manufacturing process used in this device is available through Invibio to allow device companies to realise their innovative designs. Being able to access this process is a breakthrough for device companies because it allows much greater design freedom that would not otherwise be possible with conventional manufacturing methods”. Devine continued, “The combination of solid and highly intricate porous PEEK-OPTIMA structures within the Nvision system allows for potential bone ingrowth to achieve fixation while maintaining the inherent benefits of PEEK-OPTIMA for imaging and bone-like modulus.”

Nvision and Invibio remain committed to continuous innovation in the medical device field, with future focus aimed at expanding the applications of 3D printed PEEK technology to meet the growing needs of surgeons and patients worldwide.


source:Invibio Biomaterial Solutions

Today's KNOWLEDGE Share : The Value Inside Food Waste

Today's KNOWLEDGE Share  The Value Inside Food Waste Food waste is often seen as disposal — yet it is actually displaced resources. One ...