Wednesday, January 17, 2024

Today's KNOWLEDGE Share : SEM Vs TEM

Today's KNOWLEDGE Share

SEM Vs TEM:





Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) are the two most common forms of electron microscopy. While both techniques share the same fundamental principles, there are several distinct differences in their instrumentation and what signals are analyzed. In an SEM, the secondary electron (SE) and backscattered electrons (BSE) are used to acquire images of a sample’s surface whereas in a TEM, the transmitted electrons are detected to produce a projection-image through a sample’s interior.


To make a meaningful comparison between SEM and TEM, it’s important to note what all electron microscopes have in common. The “column” of all electron microscopes contains a series of components that are responsible for core functions. 


These include:

The electron source – produces the electron beam.

Condenser lenses – directs the beam onto the sample.

Objective lens – containing the most important electromagnetic lens in the column, is responsible for forming an image of the transmitted electrons (TEM) or for forming the final focused probe that is scanned across the sample surface (SEM).

Sample chamber – holds the sample and determines the size of the sample that can be analyzed.

Detectors – collect signals to produce images.


Source:Nanoscience




Tuesday, January 16, 2024

Today's KNOWLEDGE Share:Radical Chain Reactions

Today's KNOWLEDGE Share

New Method Uses Common Plastics to Initiate Radical Chain Reactions:

A team led by researchers at the Institute for Chemical Reaction Design and Discovery, Hokkaido University has developed a method that uses common plastic materials instead of potentially explosive compounds to initiate radical chain reactions.



This approach significantly increases the safety of the process while also providing a way to reuse common plastics such as polyethylene and polyvinyl acetate. These findings have been published in the Journal of the American Chemical Society.


Utilizes Plastic Waste for Dehalogenation:

Researchers utilized a ball mill, a machine that rapidly shakes a steel ball inside a steel jar to mix solid chemicals. When the ball slams into the plastic, the mechanical force breaks a chemical bond to form radicals, which have a highly reactive, unbonded electron. These radicals facilitated a self-sustaining chain reaction that promotes dehalogenation i.e., the replacement of a halogen atom with a hydrogen atom of organic halides.


“The use of commodity plastics as chemical reagents is a completely new perspective on organic synthesis,” said associate professor Koji Kubota. “I believe that this approach will lead to not only the development of safe and highly efficient radical-based reactions, but also to a new way to utilize waste plastics, which are a serious social problem.”


The reuse of waste plastic was demonstrated by adding plastic shreds of a common grocery bag to the ball mill jar and successfully carrying out the reaction. The team also showed their method could be applied to the treatment of highly toxic polyhalogenated compounds, which are widely used in industry. Polyethylene was employed to initiate a radical reaction that removed multiple halogen atoms from a compound commonly used as a flame retardant, thus reducing its toxicity.


Researchers anticipate this method will garner the attention of industry due to advantages in cost and safety.


“Our new approach using stable, cheap and abundant plastic materials as initiators for radical chain reactions holds the significant potential to foster the development of industrially attractive, safe and highly efficient chemical processes,” commented professor Hajime Ito.


Source: Hokkaido University/Omnexus-specialchem


Here are the winners of India’s first green hydrogen and electrolyser subsidy auctions

The results of India’s first auctions for green hydrogen and electrolyser subsidies have been published, with industrial conglomerate Reliance a big winner in both tenders.


The green hydrogen auction, which offered a per-kilogram maximum of 50 rupees ($0.60) in the first year, 40 rupees in the second, and 30 rupees in the third, awarded subsidies to eight companies (see table below) out of thirteen bidders.


Mumbai-based Avaada, Singapore-headquartered Sembcorp and GH4India — a joint venture between Indian Oil, ReNew, and Larsen & Toubro — all lost out on their bids, which applied for subsidies in all three years.

In addition, two companies, UPL Limited and CESC Projects Limited, were included in the list of winners despite not bidding for any subsidies at all.

This bulked up the awarded production capacity to a total of 412,000 tonnes of H2 per year, just below the cap of 450,000 tonnes per year.


India is aiming to produce five million tonnes of green hydrogen annually by 2030, with the cost of production reaching parity with grey H2 made from unabated natural gas in the latter half of this decade.

However, the subsidy per kilogram is extremely low compared to those offered in the US and Europe, with analysts cautioning that in order to compete with grey, the cost of both round-the-clock renewable electricity and electrolyser prices must fall.


Meanwhile, the auction for electrolyser manufacturing subsidies, which offered a maximum incentive of 4,440 rupees per kilowatt of capacity sold, assuming local content and domestic sales conditions are met, was even more competitive.

Out of 21 bids — 14 for any technology and seven specifically for Indian-developed electrolysers — only eight winners were announced (see table below), meeting the cap of 1.5GW of manufacturing capacity.

While Adani, the industrial conglomerate founded by billionaire Gautam Adani, had bid in capacity for both tranches, it only secured partial subsidy for the latter.


US-based Ohmium already has a 500MW electrolyser factory in operation in India, with plans to expand this to 2GW.

Belgian manufacturer John Cockerill also aims to build a 2GW plant in the country, in partnership with one of India’s biggest clean-energy developers, Greenko; while Indian conglomerate L&T (Larsen and Toubro) has agreements in place to use the technology of two European electrolyser makers — France’s McPhy and Norway’s HydrogenPro.


Fellow Indian conglomerate Reliance Industries — run by Asia’s richest man, Mukesh Ambani — plans to build a 1GW factory producing low-cost electrolysers designed by Denmark’s Stiesdal.(Copyright)


Source:hydrogeninsight




Monday, January 15, 2024

Study Finds High Concentration of Nanoplastics in Bottled Water

Using newly refined technology, researchers have entered a whole new plastic world: the poorly known realm of nanoplastics, the spawn of microplastics that have broken down even further. For the first time, they counted and identified these minute particles in bottled water.


They found that on average, a liter contained some 240,000 detectable plastic fragments—10 to 100 times greater than previous estimates, which were based mainly on larger sizes.


Yet to Discover Possible Effects on Human Body


Nanoplastics are so tiny that, unlike microplastics, they can pass through intestines and lungs directly into the bloodstream and travel from there to organs including the heart and brain. They can invade individual cells, and cross through the placenta to the bodies of unborn babies. Medical scientists are racing to study the possible effects on a wide variety of biological systems.


“Previously this was just a dark area, uncharted. Toxicity studies were just guessing what’s in there,” said study coauthor Beizhan Yan, an environmental chemist at Columbia Climate School’s Lamont-Doherty Earth Observatory. “This opens a window where we can look into a world that was not exposed to us before.”


Worldwide plastic production is approaching 400 million metric tons a year. More than 30 million tons are dumped yearly in water or on land, and many products made with plastics including synthetic textiles shed particles while still in use. Unlike natural organic matter, most plastics do not break down into relatively benign substances; they simply divide and redivide into smaller and smaller particles of the same chemical composition. Beyond single molecules, there is no theoretical limit to how small they can get.


Microplastics are defined as fragments ranging from 5 millimeters (less than a quarter inch) down to 1 micrometer, which is 1 millionth of a meter, or 1/25,000th of an inch. (A human hair is about 70 micrometers across.) Nanoplastics, which are particles below 1 micrometer, are measured in billionths of a meter.


110,000 to 370,000 Plastic Fragment in Each Liter


Plastics in bottled water became a public issue largely after a 2018 study detected an average of 325 particles per liter; later studies multiplied that number many times over. Scientists suspected there were even more than they had yet counted, but good estimates stopped at sizes below 1 micrometer—the boundary of the nano world.


“People developed methods to see nano particles, but they didn’t know what they were looking at,” said the new study’s lead author, Naixin Qian, a Columbia graduate student in chemistry. She noted that previous studies could provide bulk estimates of nano mass, but for the most part could not count individual particles, nor identify which were plastics or something else.


The new study uses a technique called stimulated Raman scattering microscopy, which was co-invented by study coauthor Wei Min, a Columbia biophysicist. This involves probing samples with two simultaneous lasers that are tuned to make specific molecules resonate. Targeting seven common plastics, the researchers created a data-driven algorithm to interpret the results. “It is one thing to detect, but another to know what you are detecting,” said Min.


The researchers tested three popular brands of bottled water sold in the United States (they declined to name which ones), analyzing plastic particles down to just 100 nanometers in size. They spotted 110,000 to 370,000 plastic fragment in each liter, 90% of which were nanoplastics; the rest were microplastics. They also determined which of the seven specific plastics they were, and charted their shapes—qualities that could be valuable in biomedical research.


Common Plastics Found: PET, PA, PS, PVC and PMMA

One common one was polyethylene terephthalate or PET. This was not surprising, since that is what many water bottles are made of. (It is also used for bottled sodas, sports drinks and products such as ketchup and mayonnaise.) It probably gets into the water as bits slough off when the bottle is squeezed or gets exposed to heat. One recent study suggests that many particles enter the water when you repeatedly open or close the cap, and tiny bits abrade.


However, PET was outnumbered by polyamide, a type of nylon. Ironically, said Beizhan Yan, that probably comes from plastic filters used to supposedly purify the water before it is bottled. Other common plastics the researchers found: polystyrene, polyvinyl chloride and polymethyl methacrylate, all used in various industrial processes.


A somewhat disturbing thought: the seven plastic types the researchers searched for accounted for only about 10% of all the nanoparticles they found in samples; they have no idea what the rest are. If they are all nanoplastics, that means they could number in the tens of millions per liter. But they could be almost anything, “indicating the complicated particle composition inside the seemingly simple water sample,” the authors write. “The common existence of natural organic matter certainly requires prudent distinguishment.”


The researchers are now reaching beyond bottled water. “There is a huge world of nanoplastics to be studied,” said Min. He noted that by mass, nanoplastics comprise far less than microplastics, but “it’s not size that matters. It’s the numbers, because the smaller things are, the more easily they can get inside us.”


To Further Test Tap Water and Snow for Microplastics:

Among other things, the team plans to look at tap water, which also has been shown to contain microplastics, though far less than bottled water. Beizhan Yan is running a project to study microplastics and nanoplastics that end up in wastewater when people do laundry—by his count so far, millions per 10-pound load, coming off synthetic materials that comprise many items. (He and colleagues are designing filters to reduce the pollution from commercial and residential washing machines.) The team will soon identify particles in snow that British collaborators trekking by foot across western Antarctica are currently collecting. They also are collaborating with environmental health experts to measure nanoplastics in various human tissues and examine their developmental and neurologic effects.


“It is not totally unexpected to find so much of this stuff,” said Qian. “The idea is that the smaller things get, the more of them there are.”


The study was coauthored by Xin Gao and Xiaoqi Lang of the Columbia chemistry department; Huipeng Deng and Teodora Maria Bratu of Lamont-Doherty; Qixuan Chen of Columbia’s Mailman School of Public Health; and Phoebe Stapleton of Rutgers University.


Source: Columbia Climate School

Sunday, January 14, 2024

Today's KNOWLEDGE Share:Differential shrinkage driven Warpage problem

Today's KNOWLEDGE Share

How to experimentally spot a differential shrinkage driven warpage problem ?

If you are molding a relatively uniform thickness part and suffer from warpage, there is a nice trick to experimentally separate the contribution of differential shrinkage from other sources of problems (differential cooling, anisotropy).


Just make parts that are roughly full (say, 99% full), with zero packing (no pressure, no time). By not packing, you avoid packing one area better than another (for instance overpacking the gate area vs. distant areas). As a result you have a lighter part, with sink marks all over and voids, but with essentially NO DIFFERENTIAL SHRINKAGE. If this "short shot" is flatter than your packed part, you have experimentally demonstrated a strong contribution from "uneven packing", i.e. differential shrinkage.


Source:Vito leo


Saturday, January 13, 2024

Today's KNOWLEDGE Share:carbon fibre with high tensile modulus and enhanced strength

Today's KNOWLEDGE Share

Toray develops Torayca™ M46X carbon fibre with high tensile modulus and enhanced strength


Toray Industries, Inc. announced that it has developed Torayca™ M46X carbon fibre. The new offering is around 20% stronger than others in the Torayca™ MX series while maintaining a high tensile modulus. Utilizing Torayca™ M46X reduces the weight of carbon fibre-reinforced plastic materials, lowering its environmental impact.


Typically, there is a trade-off between the tensile modulus and strength of carbon fibre. Boosting the strength while maintaining the modulus of carbon fibres with a tensile modulus exceeding 350 GPa presents technological challenges. However, the sporting and leisure goods market demands both qualities to maintain performance while utilizing less carbon fibre to lower the weight of molded parts.



Toray developed Torayca™ M46X by pushing the structural control technology envelope. Nano-level controls of the graphite crystallite structure inside fibres resulted in an ultrafine, ultrahigh orientation producing carbon fibre that is more than 20% stronger than conventional materials while maintaining its tensile modulus.


The company will also deploy Torayca™ M46X prepreg, with the resin matrix utilizing the proprietary NANOALLOY®1 microstructure control technology. The new product will significantly enhance compressive strength to boost stiffness while retaining strength, reducing the weight of finished products and broadening design flexibility.



Developing high-performance carbon fibres with a high tensile modulus exceeding 350 GPa began with Torayca™ M40 with graphitized yarn2. Successors were Torayca™ M40J in 1984 and Torayca™ M46J in 1986 in response to robust demand for the high-modulus Torayca™ MJ carbon fibre series. Toray continued to develop technologies to balance the tensile strength and modulus. The Torayca™ MX series was created by applying technologies to control graphite crystallite structures and orientations3 inside fibres. The first offering in this series was the Torayca™ M40X, launched in 2018. This product has since earned a solid reputation as a high-performance carbon fibre and prepreg (a resin-impregnated intermediate base material) matching market requirements.


Toray will continue developing new products that help transform the economy through the enhanced performance and processability of carbon fibre and prepreg.


1. Nanoalloy is a Toray-developed microstructure control technology that can dramatically improve properties compared with conventional materials by minutely dispersing multiple polymers on a nanometric scale.

2. Graphitized yarn is a carbon fibre heat-treated at high temperature in a graphitization furnace.

3. Graphite crystallite structures and orientations refers to graphite crystallite structures growing, and orientation increasing after treatment at high temperature in a graphitization furnace.


Source:Toray/jeccomposites.com

Follow: http://polymerguru.blogspot.com


Friday, January 12, 2024

Today's KNOWLEDGE Share: Composite molding compoun

Today's KNOWLEDGE Share

Composite molding compound replaces Invar for lightweight small satellite structures!

Patz Materials and Technologies and Lawrence Livermore National Laboratory developed a new monolithic optics housing with 80% less weight, near-zero CTE and the high-volume manufacturing required for commercial space!

"In 2021, Patz Materials and LLNL teamed up to replace Invar in these monolithic optic housings with a molding compound comprising PMT-F16 epoxy resin modified with carbon nanotubes (CNT) and reinforced with 6K tow high modulus carbon fiber with 60% fiber content. The project demonstrated not only the ability to meet all metallic housing performance requirements at a fraction of the weight, but also provided even further benefits when the housing was redesigned to take advantage of the composite material and molding process."

Source:managingcomposites/thenativelab

WORKPLACE FLOOR MARKINGS : Simple Lines. Clear Rules. Fewer Incidents.

  WORKPLACE FLOOR MARKINGS Simple Lines. Clear Rules. Fewer Incidents. Clear floor markings are a visual management tool that improves safet...