Wednesday, August 16, 2023

Dow Partners with Mengniu to Launch All-PE Yoghurt Pouch Designed for Recyclability

Dow, a global materials science company, has partnered with Mengniu, a dairy company in China, to launch an all-polyethylene (PE) yogurt pouch designed for recyclability. This innovation strengthens both companies’ commitment to achieving a circular economy in China.


Enables Recycling of Hard-to-Recycle Packaging:

Leveraging the materials science expertise of Dow and the collaboration across the value chain, Mengniu developed its first all-PE yogurt pouch designed for recyclability. Dow's INNATE™ TF-BOPE resins help ensure that packaging maintains its superior appearance and productiveness.


The newly developed all-PE packaging enabled by INNATE™ TF-BOPE resins is a breakthrough for the dairy industry, as it enables traditional hard-to-recycle packaging to be integrated into closed-loop recycling streams through responsible recycling and mechanical recycling technology, providing consumers with more choices of sustainable packaging.


“This partnership with Mengniu is a milestone for both brands to pioneer all-PE dairy packaging designed for recyclability in China. The country’s ambition to work towards Zero-waste Cities has changed how it tackles plastic waste. This collaboration is a significant step in facilitating recyclability and empowering the possibilities for recycled packaging to be transformed into high-value applications through responsible disposal and appropriate recycling process, reducing our industry’s reliance on unrenewable resources. Through our advanced research and development capabilities, we strive to help brand owners like Mengniu to take action and deliver on their sustainability commitments,” said Bambang Candra, Asia Pacific commercial vice president of Dow Packaging and Specialty Plastics.


Mengniu set a goal to achieve 100% technically recyclable packaging by 2025, striving to adopt low-carbon packaging in all product lines. Environmental-friendly manufacturing is an important pillar of Mengniu’s sustainability strategy, and adopting more sustainable packaging is one significant action to fulfil the commitment.


Mengniu's yogurt with this all-PE packaging designed for recyclability was unveiled at the 2023 International Dairy Forum from Aug 4 to Aug 7 in Hohhot, a major city in Northern China, and will be available starting from supermarkets across the city.


Source: Dow/specialchem

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#plastics #polyethylene #yoghurt #pouch #packaging #diary #circulareconomy #china #dow

Tuesday, August 15, 2023

New paint gives extra insulation, saving on energy, costs, and carbon emissions

Researchers show that their newly invented paints, which they produced in a wide array of colors, can reduce the need for both heating and air conditioning in buildings and other spaces, like trains and trucks for refrigerated cargo.


Stanford University scientists have invented a new kind of paint that can keep homes and other buildings cooler in the summer and warmer in the winter, significantly reducing energy use, costs, and greenhouse gas emissions.


Space heating and cooling accounts for about 13 percent of global energy use and about 11 percent of greenhouse gas emissions. The new paints reduced the energy used for heating by about 36 percent in experiments using artificial, cold environments, according to a study published today in the Proceedings of the National Academy of Sciences. They reduced the energy needed for cooling by almost 21 percent in artificial warm conditions. In simulations of a typical mid-rise apartment building in different climate zones across the United States with the new paint on exterior walls and roofs, total heating, ventilation, and air conditioning energy use declined 7.4 percent over the course of a year.

“Energy and emissions from heating are forecast to continue to fall due to energy efficiency gains, but air conditioning use is rising, especially in developing economies in a warming world,” said the study’s senior author, Yi Cui, professor of materials science and engineering, of energy science and engineering, and of photon science at SLAC National Accelerator Laboratory.

“For both heating and air conditioning we must reduce energy and emissions globally to meet our zero-emissions goals,” said Cui, who directs the Precourt Institute for Energy and the Sustainability Accelerator, both within the Stanford Doerr School of Sustainability. “How to reduce heat exchange between human living and work spaces and their surroundings is getting more attention, and new materials for enhanced insulation – like low-emissivity films for windows – are in demand.”

A colorful solution

Current low-emissivity paints usually have a metallic silver or gray color, the aesthetics of which limit their use. The newly invented paints have two layers applied separately: an infrared reflective bottom layer using aluminum flakes and an ultrathin, infrared transparent upper layer using inorganic nanoparticles that comes in a wide range of colors. The infrared spectrum of sunlight causes 49 percent of natural heating of the planet when it is absorbed by surfaces.

For keeping heat out, the paint can be applied to exterior walls and roofs. Most of this infrared light passes through the color layer of the new paints, reflects off the lower layer, and passes back out as light, not being absorbed by the building materials as heat. To keep heat inside, the paints are applied to interior walls where, again, the lower layer reflects the infrared waves that transfer energy across space and are invisible to the human eye.

Specifically, up to about 80 percent of high mid-infrared light is reflected by the paints, doing most of the work of keeping heat inside during cold weather and outside during hot weather. The color layer also reflects some near-infrared light, enhancing the reduction in air conditioning. The research team tested their paints in white, blue, red, yellow, green, orange, purple, and dark gray. They were 10 times better than conventional paints in the same colors at reflecting high mid-infrared light, the researchers found.

Not just for buildings

The paints can be applied beyond buildings to improve energy efficiencies elsewhere. For example, they could cover trucks and train cars used for refrigerated transportation, in which cooling costs can take up to half the transportation budget.


“Both layers can be sprayed onto assorted surfaces of various shapes and materials providing an extra thermal barrier in many different situations,” said Yucan Peng, co-lead author of the study, who completed her PhD in materials science at Stanford in 2020 and is now a postdoctoral scholar in Stanford’s Geballe Laboratory for Advanced Materials.

The researchers also evaluated how practical their paints would be in various situations. Both layers are water-repellant, which should enhance stability in humid environments. Painted surfaces can be cleaned easily with wet cloth or water flushing, the researchers report. Furthermore, the paints’ performance and aesthetics were not diminished after continuous exposure for one week to high temperature (176 degrees Fahrenheit), low temperature (-320.5 degrees Fahrenheit), as well as high acidic and low acidic environments. The paint actually increased the use of air conditioning slightly in some U.S. cities, but no location showed an increased total HVAC load.

“Our team continues to work on refining the paint formulations for practical applications,” said the study’s other co-lead author, Jian-Cheng Lai, a postdoctoral scholar advised by Zhenan Bao, professor of chemical engineering. “For example, water-based solutions would be more environmentally friendly than the organic solvents we used. That could facilitate the commercialization of the paints.”


Source:Stanford News

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#paints #paintsandcoatings #reflection #nanoparticles #infrared #greenhousgasemissions


Today's KNOWLEDGE Share:GFRP CLADDING

Today's KNOWLEDGE Share:

Curve Works' black GFRP cladding is still looking brand new 4 years after installation!

The attached photo, taken a few weeks ago, is of a GFRP bridge installed in Norway in 2019.

This bridge is a fantastic example of sustainability. Not much material has been used; it is lightweight (installed in 1 piece, lifted from a truck!) and the composite structure lasts more than 100 years without maintenance (no corrosion and no rot)!


The 120 sqm sandwich cladding, for which recycled PET-core was used weighs only 1000 kg.


GFRP Cladding: Manufactured by Curve Works

GFRP Bridge: Engineered & Manufactured by FiberCore Europe

Client: Module Solutions & Systems AS.


Source:Francois Geuskens Curve Works B.V

Visit MY BLOG http://polymerguru.blogspot.com


#composites #compositematerials #compositestructures #gfrp #cladding #bridgeconstruction #bridgedesign #bridgeengineering #pet

OsteoFab 3D printed PEKK device

Metal 3D printed devices may require you modify the patient. Oxford Performance Materials, Inc. OsteoFab 3D printed PEKK allows you to modify the device. It is also handy that OsteoFab is mechanically like bone, antibacterial, radiolucent and osteoconductive.



Source:Oxford Performance Materials


 #3dprinting #plastics #pekk #footandankle  #orthopedicsurgery

Toray Advanced Composites to Expand Capacity of Its Morgan Hill Plant

Toray Advanced Composites announces the planned expansion of its Morgan Hill (CA, USA) plant operations. The new facility will add 74,000 square feet (6,800 square meters) to the existing campus facilities.

To Support Both Thermoset and Thermoplastic Production:

"We're growing our operations to meet the demand for quality advanced composites. This addition to our Toray facilities in Morgan Hill will dramatically increase capacity for aerospace, urban air mobility, defense, commercial, and industrial markets worldwide," said Scott Unger, managing director, USA, Global CTO.


In concert with other Toray announcements for carbon fiber and advanced composite business units around the globe, this accelerated expansion at the Morgan Hill location will support both thermoset and Cetex® thermoplastic production, supply chain readiness, as well as increase technology laboratory capability and capacity in preparation for the surging market demand for materials.


This announcement follows Toray Advanced Composites' recent publication as the industry's first globally recognized thermoplastic prepreg manufacturing with Nadcap accreditation granted by the Nadcap Management Council and Toray Composite Materials America division investment in doubling carbon fiber production capacity.


Source: Toray/specialchem

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#toray #composites #prepreg #nadcap #expansion

Today's KNOWLEDGE Share:Robotized systems make overmolding mobile, flexible!

Today's KNOWLEDGE Share:

Robotized systems make overmolding mobile, flexible!





ANYBRID has miniaturized the process to fit within a robot arm end effector, enabling, for example, pultrusions to be overmolded inline or molded structures to be functionalized within a robotic cell. Anybrid has recently completed a series of demonstrations to highlight new capabilities its technology can offer including: 


- Overmolding joining/fastening inserts with compression-molded polyamide (PA) composite profiles and polyetherimide (PEI) composite stringers made using continuous compression molding (CCM);

- Combining 3D printing and overmolding;

- Hybridization with new processes and materials such as reactive thermoplastic pultrusion and wood polymer composites.


For automotive applications, demonstrations used Lanxess Bond-Laminates Tepex 102-RG600 PA6 with 47% glass fiber roving for compression molding. Resulting composite profiles were then overmolded using Lanxess’ PA6 flame-retardant Durethan BKV60 and BKV30 with 60% and 30% chopped glass fiber, respectively. For this application, ROBIN was used to integrate threaded fasteners from Böllhoff into a narrow omega-shaped profile. 


Source:#managingcomposites #thenativelab

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#composites #durethan #manufacturing #glassfiber #pei #polyamide #pultrusion #automated #overmolding

Monday, August 14, 2023

3D Systems Partners with Biopharma Innovator to Advance Regenerative Medicine

3D Systems has entered into a commercial agreement with Theradaptive, a biopharmaceutical company innovating in targeted regenerative therapeutics. The agreement names 3D Systems as Theradaptive’s exclusive 3D-printing partner. The companies said they intend to deliver a novel approach to promote bone and tissue growth using Theradaptive’s unique protein-based material-binding variants to coat 3D-printed medical devices.




Theradaptive's protein-engineering technology was developed by Luis M. Alvarez, PhD, after he witnessed extremity injuries that resulted in delayed amputations among service members. His subsequent research into bone and tissue regeneration at MIT focused on addressing the limitations associated with existing regenerative medicine approaches, such as achieving anatomically precise outcomes and ultra-persistent local delivery of therapeutics. The first applications of this technology have already earned three Breakthrough Medical Device designations from the FDA to address degenerative disc disease and spinal fusion.


3D Systems has worked with surgeons for more than a decade planning more than 150,000 patient-specific cases, and additively manufacturing more than two million implants and instruments for CE-marked and FDA-cleared devices. The Rock Hill, SC–based company has also made significant strides in regenerative medicine, most recently announcing its Regenerative Tissue Program.

“This agreement enables an exciting technological convergence of 3D Systems’ cutting-edge advances in orthopedic and soft tissue additive manufacturing and Theradaptive’s material-binding regenerative therapeutics,” said Alvarez, CEO and founder of Theradaptive. “Uniting these two world-class technologies promises to provide safer and more effective treatment options for patients who currently have few options. This partnership sets the stage for many new products that will have the potential to significantly improve patient care,” said Alvarez.


In addition to being named as Theradaptive’s exclusive 3D-printing partner, 3D Systems also made an $8 million investment in the company.


Source:Plasticstoday

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#plastics #3dprinting #therapeutics #bones #additivemanufacturing #healthcare

Today's KNOWLEDGE Share : Safety Meets Performance: Discover Microtex Composites's Flame Retardant Epoxy Prepregs

Today's KNOWLEDGE Share Safety Meets Performance: Discover Microtex Composites's Flame Retardant Epoxy Prepregs 🔥 In industries wh...