Thursday, June 6, 2019

New Transparent Bioplastic for Fully-compostable Food Packaging

Group of scientists at Kaunas University of Technology (KTU), Lithuania have created biodegradable plastic, which decays in a compost bin in a couple of years. Bioplastic created at KTU is transparent and all the materials in its composition are suitable for contact with food.
Globally, the amount of plastic produced in a year is roughly the same as the entire weight of humanity. Only 9 percent of it is recycled, and the rest is slowly degrading in the landfills. The plastic disintegration process takes from several hundred to a thousand of years; during the time plastic is disintegrating into microplastic particles, which get into the ground waters and from them – into our food and environment.

It is estimated that by 2050 in our oceans there will be more plastic than fish.

War with plastic waste is among the priorities of the current generation. The European Parliament has approved a law banning a wide-range of single-use plastic items, such as straws, cotton buds and cutlery by 2021, and numerous legislations around the world are being passed in order to control plastic waste. Scientists are also taking part in the movement while creating more environmentally-friendly solutions.


Biodegradable Packaging Alternatives


A team of researchers from the KTU Faculty of Chemical Technology have created a fully-compostable packaging for food products from bioplastic, which disintegrates with the help of microorganisms.

“We are used to get sandwiches, snacks, pastries, sweets and many other products in a paper bag with a plastic window. With a clear window on the front face, the products in the bag can be viewed easily. Although paper is biologically degradable, it is complicated to separate paper from plastic, and the package is considered non-recyclable and non-compostable. However, if we made the window from biodegradable plastic, it could be composted. Moreover, we could even use the bag for collecting biodegradable waste and put all into the compost bin together”, says Dr Paulius Pavelas Danilovas, the lead researcher of the team.

Compostability is a characteristic of a product that allows it to biodegrade under specific conditions under the influence of microorganisms.

“There are plenty of microorganisms in compost and they digest our plastic very well”, says Dr Danilovas.

According to EU standards, in industrial compost centers, which sustain the temperature of 58°C, bioplastic degrades in half a year. However, in a compost bin at home, the process would take a couple of years.

cellulose – a natural material

…But it is Expensive


Bioplastic created at KTU laboratories is made from cellulose – a natural material, the main building block of plant cells’ membranes. Usually derived from timber, cellulose is the most common biopolymer found in nature.

According to researchers, the main challenge while creating bioplastic is not only to make it degradable but also transparent, as this quality is often required by customers.

“Usually, to become fluid plastic needs to be heated. However, if you heat paper (which is also based on cellulose) it will not only not become liquid, but will also burn! We are excited to have found composites, which not only allow cellulose to turn into fluid condition but also are non-toxic, which is very important in all products related to food handling”, says Dr Danilovas.

He admits that being environmentally-friendly has its cost – the biodegradable package created at KTU is several times more expensive than usual. However, the growing number of eco-conscious users is encouraging industries to take an interest in biodegradable packaging alternatives. 
 

Source: Kaunas University of Technology

Tuesday, June 4, 2019

Alaka’i Technologies launches world’s first hydrogen-powered air mobility system

Alaka’i Technologies unveiled Skai, the world’s first hydrogen fuel cell powered air mobility solution designed to transform the way the world moves. From its sleek, uncluttered design, radically simple and safe electric vertical takeoff and landing (eVTOL) vehicle, to its fuel source - a system that runs entirely on hydrogen fuel cells - Skai is poised to be one of the safest, cleanest and most versatile air mobility solutions introduced to the world.

Skai’s core team members are nationally-recognized aerospace experts, engineers, and veteran pilots who have served in top-level positions at NASA, Raytheon, Beech, Cirrus, DayJet, and the Department of Defense who collaborated on the vision of solving some of the world’s most-pressing global challenges across transportation, energy and the environment. Skai is co-designed by Designworks, the design innovation studio for the BMW Group, to leverage its creative expertise to help shape a world-class vehicle. The result is Skai, stripped away of all unnecessary complexity, waste and possible points of failure, leaving the most essential elements for the craft and optimizing them for the most intuitive experience.

Brian Morrison, Co-Founder, President and Chief Technology Officer of Alaka’i Technologies said:

 “This remarkably impressive team have come together to build on our collective experience to finally realize our singular, critical vision to launch Skai and transform transportation. Skai offers practical, real-life solutions to everything from relieving traffic congestion to delivering supplies during natural disasters. Skai is set to offer affordable, realistic applications in the commercial, private, freight, and personal air mobility markets.”

The heart of Skai, and one of its most revolutionary features, is the use of hydrogn fuel cells, a clean environmental solution from end to end. With the advantage of being 95% reusable and the remaining (99%) recyclable, Skai’s hydrogen fuel cells offer reliable, safe and environmentally clean emission comprised solely of heat and water. This is a stark alternative to traditional fuel and battery sources. Hydrogen fuel cells allow Skai to travel further distances and carry a greater payload.

 Holger Hampf, President of Designworks said:
 “Air mobility is a very exciting and fascinating topic. Our focus for this project was to help build a new consumer facing brand from scratch - considering and designing all touchpoints - digital, physical and service. And as a result, delivering an all-encompassing user-centric experience which is purposeful and highly desirable in all aspects.”

Alaka’i Technologies has initiated their test program with the FAA. Pending certification, Skai will create new possibilities in personal mobility for everyone, efficient emergency responses, economical freight distribution, and the utilization of hydrogen fuel cells as a highly reliable, zero-emission power source.
Skai Highlights Include:  
  • Co-designed by Designworks with inherent quality craftsmanship
  • Powered by clean hydrogen fuel cells, with zero emissions
  • Range: Up to 4 Hours, ~400 Miles
  • Six reliable, quiet, efficient electric motors with designed-in redundancy
  • Seats up to five passengers
  • Reliable, fault-tolerant architecture for safety and security
  • Piloted version launched first, with autonomous versions to follow
  • Designed for the ultimate in safety, with an Airframe Parachute
 Source:www.skai.co

evian® Unveils Unique Bubble-design Water Appliance Made from 100% Recycled Plastic

evian® unveils its latest innovation – evian® (re)new – a stunning in home water appliance which provides consumers with the unique purity of evian® natural mineral water at home from the source with a significant reduction in plastic packaging.





A 5L evian® “bubble” - Reduction in Plastic Packaging


Reinventing the way evian® natural mineral water is delivered directly to consumers, the collapsible 5L ‘bubble’ surrounding the water incorporates new generation design thinking leveraging the physics of materials: the thin and light ‘bubble’ of evian® water is 100%recyclable and made of a 100% recycled plastic (rPET) skin that contracts when the natural mineral water is consumed, taking on a new shape after each use. It uses 66% less plastic than a 1.5L evian® bottle1.

Sleek In-home evian® Water Appliance


The introduction of the sleek in-home evian® water appliance is the latest move from evian® in its journey to become a circular brand by 2025 and will build on the brand’s ambition to be carbon neutral by 2020.

Patricia Oliva, evian® Global Brand VP said: “At evian® we owe everything to nature and are committed to a healthy planet. This will only be achieved by new ways of thinking and of doing business. And this is why we’re challenging ourselves to reinvent new ways to provide evian® natural mineral water to consumers. This unique bubble design represents a breakthrough in design thinking which brings the purity of evian® natural mineral water from the source to the home in a more circular way.”

 Virgil Abloh, evian® Creative Advisor for Sustainable Innovation Design has endorsed the project: “I’ve always been inspired by great design and how it can shape our lives, which is why I’m excited to see evian® pushing the boundaries with the design of this disruptive new product that will transform the way we drink evian® water at home.”
Consumers will be able to order evian® at the touch of a button on the base of the appliance, which is connected to the evian® (re)new app. The app is able to track the amount of water consumed and notify the user when a re-fill is needed. The effortless ecommerce offering provides a free, connected experience meaning consumers will never be without the unique purity of evian® natural mineral water.

evian® (re)new will launch as part of an initial pilot in Paris and London in May this year with200 selected consumers*, who, along with Virgil Abloh, will help evian® test and learn ahead of wider product launches in the future.

Commenting on the pilot phase, Patricia Oliva added: “We are inviting consumers to join a community of early adopters who will be an extension of our innovation team, helping us to co-create this solution. Together we will fine-tune evian® (re)new with a view to bringing a scalable and circular solution to market.”

2025 Commitment to Circularity


This latest innovation is a further example of evian®’s 2025 commitment to circularity following the launch of the evian® by Virgil Abloh SOMA® bottle earlier this year, evian® refillable glass bottle and perfect on-the-go accessory to use with evian® (re)new.

In January 2018, evian® announced it will make all of its plastic bottles from 100% recycled plastic by 2025, a move that will see the natural mineral water brand adopt a ‘circular approach’ to its plastic usage, where plastic is kept within the economy and out of nature. evian® aims to achieve its 2025 commitment to becoming a circular brand through pioneering partnerships and collaborations, redesigning packaging with the evian®(re)new innovation program, accelerating recycling initiatives and recovering plastic waste from nature. 
 

Source: evian®

Sunday, May 26, 2019

Fredahl Rydéns Launches Burial Coffin Saga Using Recyclable Biocomposite Material

OrganoClick has, by using its innovative fiber modification technology and production process, developed a 100 %bio-based, recyclable and fully biodegradable biocomposite material, OrganoComp®. The biocomposite is made of 3D-moulded biofibers, wheat bran, and food waste.

3D-molded Biocomposite Made of Wheat Bran and Biofibers


Fredahl Rydéns, the Nordics largest supplier of funeral products launches the burial coffin Saga made of OrganoComp®. The strength of the biocomposite enables a 50 %reduction of raw material, reducing the weight from 40 to 20 kg compared with a traditional coffin.


Replace Hard Plastics


The launch of the burial coffin Saga marks the next step in a journey that started 10 years ago when the development of OrganoComp® was initiated. By using OrganoClick’s patented technology for modification of biofibers, a unique biocomposite has been developed, based on modified cellulose fibers, wheat bran, and biopolymers from food waste such as orange peels and shrimp shells. With OrganoClick’s fiber modification technology, properties such as fire resistance, strength and water repellency can also be added to the material. The biocomposite can be used to replace hard plastics such as polypropylene, or particle boards which contains large amounts of synthetic glue.

New Production Technology for 3D-Molding


In order to make large objects such as coffins, a new production technology for 3D-molding of large fiber-based products, has also been developed, inspired by the production process for molded pulp, used for e.g. packaging. This has resulted in a highly automated production of large, complex, 3Dshaped products. The coffin Saga is with this technology, produced in only two pieces (lid and bottom), before being assembled to a final coffin.

OrganoComp® - Replacing Polypropylene


OrganoComp® has now been implemented in two industrial applications. In addition to the burial coffin Saga, a sound absorbing acoustic panel has been launched by Baux, a leading supplier of acoustic products. New applications in the pipeline include a risk waste container used in hospitals, where OrganoComp® is replacing polypropylene. Other future applications of OrganoComp® include furniture, interior design and specialty packages.

“OrganoClick’s biocomposites are based on research within biomimicry from Stockholm University and the Swedish University of Agricultural Sciences. By mimicking nature’s own chemistry, and combine this with our unique fiber molding technology, we have developed strong and durable materials which can be used in such demanding products as burial coffins with high requirements on quality and surface smoothness”, says Mårten
Serial production will now start of the burial coffin Saga and the acoustic panel in OrganoClick’s factory north of Stockholm. The first production line has a capacity of producing 50,000 burial coffins / year. 


Source: OrganoClick

Wednesday, May 22, 2019

Teijin Limited has announced that it will participate in Chinaplas 2019, Asia's largest exhibition for the plastics and rubber industries, which will be held at the China Import & Export Fair Complex in Guangzhou, China from May 21 to 24.

Advanced Technologies & Materials for Automotives


Teijin, marking its 20th appearance at the event, will operate a booth (No. 11.2K41) to introduce solutions for automotive parts and components that combine its advanced technologies and materials. The booth will also present Teijin's high-performance materials for multi-material parts that contribute to weight reduction and improved performance in automobiles. In addition, seminars to introduce advanced resin-processing technologies and solutions for automotive components will be held again this year, following last year' favorable reception.


Specific Exhibits from Teijin


TENAX® carbon-fiber-reinforced thermoplastics (CFRTP)
Teijin will showcase carbon fiber prepregs and CFRTPs made with TENAX and thermoplastic matrix resins including Teiijn's Panlite polycarbonate resin, that offer many uses in growth industries such as automobiles, aerospace and electronics. 

Polycarbonate (PC)-resin pillar-less automotive front window

The world's first polycarbonate (PC)-resin window for use in commercial vehicles has been realized with Teijin's proprietary hard-coating technology for superb resistance to abrasion and weather. The one-piece wrap-around PC-resin window does not incorporate standard window pillars, achieving unobstructed sight lines for safer driving and more enjoyable sightseeing as well as weight reduction.

Aqueous transparent flame retardant coating

Landex Coat Flame Retardant Clear, the world's first aqueous transparent flame retardant coating, developed jointly by Dainichi Giken Kogyo Co., Daimaru Kogyo Ltd. and Teijin, can be applied to a wide range of combustible materials, including timber, paper, fiber, rubber and plastic. The product is applied directly to surfaces to enhance flame retardancy while maintaining the materials' original surface textures as a transparent coating.

Source: Teijin

Monday, May 13, 2019

DLR advances crack prediction in ceramic matrix composites using MultiMech

The German Aerospace Center (DLR) has selected MultiMechanics, a developer of multiscale modeling and simulation software for advanced materials, to perform advanced crack prediction during the manufacturing of ceramic matrix composite (CMC) components.

The simulation group at DLR’s Institute of Structures and Design in Stuttgart has begun to model the process of pyrolysis, an intermediate step in production of ceramic matrix composites. Within this process, carbon fiber reinforced polymers (CFRP) are heated to temperatures up to 1,600 degrees Celsius and then cooled down. The team wants to understand how temperature change would affect the material’s microstructure and consequently the material behavior. This analysis is crucial for future CMC components produced by DLR, including nozzles for rockets and thermal protection systems for re-entry vehicles amongst other applications.


Neraj Jain, Group Leader in Simulation and Engineering at the Department of Ceramic Composites and Structures at DLR, states:

“MultiMech allows us to model microstructural cracks and determine how they would affect the overall composite part. Thanks to it, we can actually see where a crack is developing, how the crack will change our material, and how it will affect the final microstructure of the material.”

Using MultiMech, the engineers can vary the interface strength between fiber and ceramic matrix and evaluate how this parameter would influence crack initiation and propagation. This insight enables them to optimize the material and tailor it according to microstructural mechanics - a crucial step to more accurately understanding how a part will behave as a whole.
Dr. Flavio Souza, President  & CTO of MultiMechanics, stated:“DLR is a global leader in aeronautics and space research and we are extremely proud to support their advancement in understanding and designing CMC parts. Our work at MultiMechanics for the last ten years has been dedicated to accurately connecting microstructural behavior of advanced materials to the overall part performance and its manufacturing, and we are pleased to see that our users are seeing the benefits and high value of TRUE multiscale modeling.”
Jain stated:

“MultiMech’s efficient integration with our other FEA tools like Abaqus and Ansys increases our productivity and brings us closer to our aim to optimize CMC material virtually. The way we are able to conduct crack modeling and multiscale simulation holds lots of opportunities in many projects to come.

Friday, May 10, 2019

AmSty & Agilyx Form JV to Produce Recycled Styrene Monomer from Polystyrene

AmSty and Agilyx have announced that they have formed a joint venture, Regenyx LLC, dedicated to fully recycling post-consumer polystyrene materials back to new polystyrene products. Regenyx will utilize Agilyx’s chemical recycling process to convert used polystyrene products back to their original liquid form, styrene monomer. AmSty can then take that styrene monomer and work with its supply chain partners to make new polystyrene products with a favorable environmental profile without any degradation of quality or value. This form of circular recycling is known as the PolyUsable™ process.

Plans for a Larger Regional Facility


Regenyx will assume the assets of Agilyx’s Tigard, Oregon, facility, which is currently scaled at 10 tons per day and already shipping recycled styrene monomer to AmSty. In addition, AmSty and Agilyx will work together to develop plans for a larger regional facility scaled to 50 tons per day, currently envisioned for the West Coast.

We are excited to take this step forward with Agilyx toward a new future for plastics recycling,” said Brad Crocker, President and Chief Executive Officer of AmSty. 

“Polystyrene products like foam cups, foam packaging and single-use picnic items are uniquely suitable for conversion back to chemical building blocks that can be used to make new products over and over. We are committed to a future where discarded polystyrene materials are no longer sent to landfills. This approach also holds great promise for other types of plastics as well.”


Committed to Increase Recycling Rates


Joe Vaillancourt, CEO of Agilyx, commented, “Today’s announcement marks a major milestone, not only for AmSty and Agilyx, but for our collective ability to dramatically increase recycling rates. Our collaboration with AmSty brings together a complete system that will allow us to continually recycle polystyrene products back to polystyrene products. Agilyx has been driven for the last 15 years with a vision to end wasteful outcomes of post-consumer plastics, and we are very excited to be partnering with AmSty to help drive innovations that will give perpetual use to polystyrene.”


Source: Agilyx

Today's KNOWLEDGE Share : Understanding Draft Angles in Injection Molding

Today's KNOWLEDGE Share 💡 Understanding Draft Angles in Injection Molding — Small Detail, Big Impact When designing plastic parts, dra...