Tuesday, June 23, 2015

Polymer Failure & Defects: Case-Histories of Problem Solving

This uniquely practical and industry’s UN-RIVALED course, to be offered in Atlanta, GA, USA, SEPT 22-24, 2015, “Polymer Failure & Defects: Problem Solving Case-Histories” has been attended by 500+ participants with representation from premier global companies. A highlight of the course is the presentation of 50+ Case-Histories of $MM business impact via skilled investigation of problems; solutions backed by PATENTS, PUBLICATIONS in prestigious journals & documented COMMERCIAL VALUE. There will be a major presentation on “How to Identify Innovation Opportunities During Routine Technical Operations”. 


EXAMPLE #1: During occasional longer breaks, the extruder froze resulting in lengthy tear-downs & cleaning, thus adversely affecting the productivity. "Melt-Polycondensation" was established as the root-cause. Rather than changing the “near Impossible” manufacturing process for the plastic resin, a change in lubricant system with an unexpected catalytic effect, solved the problem. The Case-History leading to $10M+ in preserved business will be discussed including technical fundamentals & product development.

EXAMPLE #2: Multi-layered film upon shipping from Location-A to the Location-B shrank consistently by 0.5% along the TD creating "Nipping" problems during thermoforming. Upon returning the reject lots back to Location-A, only 0.2% shrinkage was identified, consistently. Both measurements were correct, although different. After understanding the root-cause, solution was based on handling the reversible effect of %RH differences at the A vs B locations and the irreversible effect of post-crystallization before slitting at Location-A.

For more information, please visit
http://innoplastsolutions.com/bio/courses.html

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