Breakthrough Technology to Mass Produce Carbon Fiber Reinforced Plastics

Japan-based Teijin Limited has established a mass production technology for carbon fiber reinforced plastic (CFRP), by means of which significant reduction in cycle time can be achieved when it comes to molding automobile cabin frame. Carbon fiber can be mass produced for automobiles and other products using this breakthrough technology. Using the concept, the company has developed a significantly light-weight electric vehicle that features cabin frame made of thermoplastic CFRP.
The difference between this latest technology and the conventional one is that the former include intermediate materials made of thermoplastic resin instead of thermosetting resin for molding-use CFRP. The three new intermediate materials used are: Unidirectional intermediate, Isotropic intermediate, and Long-fiber thermoplastic pellet. Technologies for welding thermoplastic CFRP parts and bonding CFRP with materials such as steel, is also been developed by the company.

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