Thursday, August 21, 2025

Cortec® Achieves 100% Biobased Content in New Compostable Bioplastic

Cortec launches certified compostable 100% biobased bioplastic

Cortec Corporation has introduced Eco Works 100, a new packaging film that combines full #biobased content with industrial compostability. The film is certified as industrially compostable by TÜV Austria (certificate #TA8012509046) and contains 100% USDA-certified biobased content.

Eco Works 100 is designed to address sustainability across the product lifecycle. Made entirely from renewable raw materials, the film is intended to be processed with conventional equipment and, at end-of-life, to break down in commercial composting facilities without producing ecotoxic residues.


#Cortec reports that ecotoxicity testing included a seed-germination trial in which sunflower seeds grown in a 50/50 mix of standard compost and compost derived from Eco Works 100 showed germination and early growth nearly identical to the control. A 25% Eco Works compost sample also met the requirements of ASTM D6400.


The launch expands Cortec’s portfolio of specialty bioplastics, which already includes industrially compostable stretch films, shrink wrap, corrosion-inhibiting films and organics collection bags. With its 100% biobased content and industrial #compostability, #EcoWorks100 is aimed at manufacturers and brands seeking fully renewable options for shopping bags, waste-disposal bags and other commercial or industrial flexible packaging solutions that can be certified as compostable.

 

source: Cortec/ Sustainable Plastics


Covestro expands specialty isocyanate footprint with two former Vencorex sites in the US and Thailand

German materials manufacturer Covestro has signed an agreement with Vencorex Holding SAS, a subsidiary of Thai chemical company PTT Global Chemical Public Company Limited, to acquire two legal entities with stand-alone production sites for HDI (Hexamethylene Diisocyanate) derivates in Rayong, Thailand and Freeport, USA. The legal entities and sites were formerly part of the French aliphatics specialist Vencorex. With this acquisition, Covestro strategically expands and improves its aliphatics production portfolio in the US and in the Asia-Pacific region. Thereby, the company further advances the implementation of its "Sustainable Future" corporate strategy by continuing its growth in profitable and innovative business areas like Coatings and Adhesives.

"The acquisition of these two former Vencorex sites fits perfectly to our portfolio and our strategic goals," says Christian Baier, Chief Financial Officer of Covestro. "While we maintain cost discipline to secure our short-term performance, we strengthen our long-term competitiveness through targeted investments like this one.


Covestro is a renowned supplier for HDI derivatives. It is an essential component for example in polyurethanes coatings, adhesives and sealants. It can therefore be found in a myriad of applications, like coatings and adhesives for cars, trucks, bridges, ships, wood furniture and electronics, to name just a few. Through the acquisition, Covestro complements its existing capacities in the US, Germany, China, and India, among others.


These new capacities in Thailand and the US will augment our existing comprehensive production capabilities across all major regions. They will enable us to produce and deliver according to our customer’s demands even better, especially during current market challenges," says Thomas Roemer, Head of the Business Entity Coatings and Adhesives at Covestro. “After the acquisition of the Resins & Functional Materials (RFM) business from DSM and investments in organic growth this is yet another sign of confidence the company has in the coatings and adhesives business. I look forward to welcoming the new colleagues into our organization!

Both parties have agreed not to disclose the purchase price. The transaction is expected to close by the end of 2025.


source : Covestro

Wednesday, August 20, 2025

Today's KNOWLEDGE Share : Lightweight Textile and Fiber-Reinforced Composites for Soft Body Armor (SBA)

Today's KNOWLEDGE Share

Lightweight Textile and Fiber-Reinforced Composites for Soft Body Armor (SBA): Advances in Panel Design, Materials, and Testing Standards


by Mohammed Islam Tamjid, Mulat Alubel Abtew and Caroline Kopot


J. Compos. Sci. 2025, 9(7), 337; https://lnkd.in/dvt3UxZb


Abstract

Soft body armor (SBA) remains an essential component of first responder protection. However, most SBA design concepts do not adequately address the unique performance, morphological, and psychological needs of women as first responders. In this review, female-specific designs of ballistic-resistant panels, material systems, and SBA performance testing are critically examined. The paper also explores innovations in shaping and design techniques, including darting, dartless shape construction, modular assembly, and body scanning with CAD integration to create contoured and structurally stable armor to improve coverage, reduced bulk, and greater mobility in addition. The review addresses broadly used and emerging dry textile fabrics and fiber-reinforced polymers, considering various innovations, such as 3D warp interlock weave, shear thickening fluid (STF) coating, nanomaterials, and smart composites that improve energy dissipation and heat tolerance without sacrificing flexibility.



In addition, the paper also examines various emerging ballistic performance testing standards and their revisions to incorporate gender-specific standards and measurements intended to decrease trauma effects and maintain flexibility and practicality in protection. Finally, it identifies existing challenges and areas of future research, such as optimizing multi-layer systems, addressing fatigue behavior, and impact area trauma effects and enabling low-velocity protection while providing avenues for future lightweight, adaptive, and performance-optimized body armor.


source : Journal of Composites Science


#composites


Today's KNOWLEDGE Share : How Engel Broke the Mold at K in 1989

Today's KNOWLEDGE Share 

How Engel Broke the Mold at K in 1989

The invention of tie-bar-less molding was a game changer for injection molding technology 35 years ago. The saga continues with a world premiere at K 2025.

When Austria-based Engel unveiled its brand new tie-bar-less injection molding machine at the K show in Düsseldorf, Germany, in 1989, attendees were profoundly interested in the technology but also openly skeptical, acknowledged the company. Armed with 20/20 hindsight, however, it’s clear that the technical innovation proved the skeptics wrong and has withstood the test of time.

Engel reports that more than 85,000 tie-bar-less machines have been installed in plants around the world so far, and that number continues to grow as it refines that innovation. In fact, at this year’s K show in October, Engel will introduce an electric model with new features. But let’s not get ahead of ourselves. What made tie-bar-free design a milestone in plastics processing to begin with?

A user request sparks an idea:

As so often happens, the innovation came about at the behest of a user. As Engel explains it, a customer told them that the conventional four tie-bar setup of injection molding machines made it difficult to do mold changes. It would be so much easier if they weren’t in the way, he mused. The idea resonated with Engel’s development department, which went to work.

Tie bars support and align the platens in an injection molding machine and support the mold, as Beaumont describes on its website. The space between the tie bars limits the size of the mold that can be placed in the press, adds the company, which partners with plastics processors to advance injection molding technology.

Until the invention of tie-bar-less technology some 35 years ago, “it was regarded as an unshakeable principle in mechanical engineering that an injection molding machine had to have four tie-bars, regardless of size or application,” said Engel. “The tie-bar-less clamping unit marked a radical new beginning in engineering.”

Bending-bar joint breakthrough:

The breakthrough was achieved with a novel joint principle that compensates for the asymmetry of force application in the C-frame, explains Engel. Instead of guiding the platen over tie-bars, the mold is clamped via a solid frame — with a freely movable bending-bar joint between the moving platen and the clamping piston. This Flex-Link element, which Engel patented and further developed under the name Force Divider, ensures that the mold halves remain absolutely parallel. It also provides for an even distribution of clamping force across all cavities of the platen and, thus, over the entire mold surface. This marked the birth of a new generation of machines that not only impressed technically but also opened up new avenues in mold design. The first complete series went into production in 1990, and victory became the official product name in 2000.

Engel now markets three versions of tie-bar-less machines — hydraulic, hybrid, and electric. They all share the advantages of a tie-bar-less clamping unit:

  • Maximum utilization of the mold mounting surface;

  • faster mold changes;

  • ergonomic access to the mold area;

  • flexible automation concepts.

An economic advantage of the large, open mold area is that it allows the use of very large and complex molds on machines with comparatively low clamping force, said Engel.

source: Plastics Today

Henkel's new hot melt adhesive for PET bottle labeling

Lightweight, robust, and crystal-clear: PET bottles are an indispensable part of the beverage industry. Used millions of times, they keep carbonated beverages sparkling, water fresh, and juices aromatic. A key component of their recipe for success: PET is one of the few plastics that can be recycled almost infinitely – if all components cooperate. The adhesive that holds the label to the bottle is crucial to the quality of the recycled material. Anything that doesn't dissolve during the recycling process leaves residue on the PET flakes. Henkel's new hot melt adhesive, Technomelt EM 335 RE, enables clean separation.


Against the backdrop of regulatory requirements, PET is becoming an increasingly important raw material. According to the proposed EU Packaging and Packaging Waste Regulation (PPWR), PET bottles must be designed so that they can easily be recycled. At the same time, binding specifications for the use of recycled material apply. Starting in 2025, single-use PET bottles must contain a minimum of 25 percent recycled material, increasing to 30 percent by 2030. However, the current reality lags with this potential. While over 60 percent of PET bottles are collected in Europe, the PET value chain could return over 11 billion additional bottles to the recycling cycle annually. Residues that render the material unusable often stand in the way of effective recycling.


Conventional hot melt adhesives, which are commonly used for PET bottle labeling, are difficult to remove during the recycling process. Even in the hot caustic soda bath, which is part of the standard processing procedure, only 12 to 30 percent of the adhesive typically dissolves. The result is contaminated PET flakes that impair the quality of the recycled product due to cloudiness and yellowing. These flakes are also no longer suitable for applications such as food packaging due to their reduced barrier properties.


Henkel now offers Technomelt EM 335 RE, an adhesive tailored to the needs of modern recycling processes. It is alkali-dispersible and can be removed by up to 98 percent. The adhesive residue is separated from the material stream along with the label residue. Technomelt EM 335 RE impresses not only with its recycling capabilities but also with its high performance. This hot melt adhesive is ideal for paper and plastic labels. It can reliably bond up to 40,000 bottle labels per hour and boasts a low processing temperature of 110 to 140°C. This protects equipment, saves energy, and increases operational reliability. Due to its mineral oil-free formulation and compliance with food regulations, the hot melt adhesive is suitable for even the most sensitive applications. Its practical packaging in X-tra chubs ensures easy and safe handling while avoiding packaging waste.


PETCYCLE in Germany has already approved Technomelt EM 335 RE, which opens new possibilities for a functioning circular economy. It supports bottlers and recyclers in reliably meeting new regulatory requirements. Thanks to an adhesive that only sticks for as long as needed, bottle after bottle can be recycled reliably.


source : Henkel


Tuesday, August 19, 2025

Eastman and Huafon Chemical to establish local cellulose acetate yarn manufacturing facility in China

Eastman today announced a formal strategic partnership with #Huafon Chemical to establish a joint facility to produce #celluloseacetateyarn. The facility will be dedicated to localized production and product innovation of Eastman Naia™ cellulose acetate filament yarns in China.


“China is the world’s largest textile supply chain hub and a frontier for product and technology innovation,” said Ruth Farrell, general manager of Eastman’s textiles business. “This strategic partnership will provide us with greater capacity and further enhance the innovation and product development capabilities of Naia™ yarn while enabling #Eastman to fulfill its brand promise of making sustainable textiles accessible to all.


This collaboration demonstrates Eastman’s long-term commitment to the Chinese market and further deepens its market presence in China by enabling a more agile supply chain response to meet the market demand for high-quality, innovative and sustainable textile materials in the region.  

“Through cooperation with Eastman, we look forward to combining local advantages with international resources to achieve a fully localized chain from technological innovation, product development and production to service and jointly promoting the sustainable development of the textiles industry,” said Congdeng Yang, director of the Huafon-Eastman collaboration program.  


source: Eastman

New Quality Control for 'Wonder Material' Graphene Oxide is Cheapest and Fastest Yet

Researchers have developed a new approach to characterising graphene oxide (GO) that significantly reduces time and cost, potentially accelerating the material’s transition from laboratory research to commercial applications.


A team at King’s College London has designed an “interactional fingerprinting” method that assigns a unique identity to individual samples. Inspired by the human senses of taste and smell, the technique produces a qualitative snapshot of GO without relying on expensive, specialised equipment that typically requires highly trained operators.


This advancement offers a more accessible means of quality control for GO, which could help address current barriers to its widespread use in sustainable electronics and cleaner battery technologies.


Interest in graphene-based materials has grown substantially since researchers in Manchester received the 2010 Nobel Prize in Physics for their work on graphene. The material’s light weight, strength, and high conductivity have driven major investments, including £180 million from the Graphene Engineering Innovation Centre and the National Graphene Institute, to develop products such as advanced batteries and body armour using GO and related materials.


Despite this potential, large-scale deployment beyond research settings has been slow. A 2018 study identified inconsistent supply and unreliable testing conditions as major challenges, noting that “producers are labeling black powders as graphene and selling for top dollar.” For GO in particular, the incorporation of varying oxygen types into single-atom graphene flakes can create even greater variability. The same research group observed that only a small proportion of GO products “deliver approximately what they display on the label or brochure.”


Existing gold-standard characterisation methods can cost up to £5000 per sample and take a month to complete, making them inaccessible for many research and industrial settings due to the expense and scarcity of the required equipment.


The new method employs a first-of-its-kind molecular probing device to assess GO at a fraction of the conventional cost and time. According to Dr Andrew Surman, Senior Lecturer in Chemistry at King’s College London, “Graphene oxide is really promising. But if we’re to make good progress, we need to confirm that a new batch is like the last one. If your supply is unreliable – and behaves differently every time – how do you go about designing better products? Commercial services to test a new batch are expensive and can take weeks. That’s not often feasible.”


He added, “Our approach should allow researchers and materials producers to perform a test in a couple of hours, using cheap tools they likely already have access to, to quickly quality control their samples where they work. By helping teams troubleshoot variation in their supply it helps ensure what they are working with is up to scratch, freeing them up for the important business of innovation in next-generation technology.


The method, detailed in the Journal of the American Chemical Society, involves mixing small water-dispersed GO samples with a series of molecular probes that fluoresce until they interact with the material’s surface. These probes are tuned to detect key characteristics such as oxygen content and flake size. By mapping fluorescence changes mathematically, the researchers generate an “interactional fingerprint” that can distinguish between different types of GO, including those with low oxygen levels.


As the device is material agnostic, the team anticipates that this probe-based approach could be applied to other advanced materials, such as borophene, to support their progression from research environments into commercial markets.


source : Advanced Carbons Council




WORKPLACE FLOOR MARKINGS : Simple Lines. Clear Rules. Fewer Incidents.

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