Saturday, April 26, 2025

Today's KNOWLEDGE Share : Study shows starch-based plastic particles can cause health concerns in mice

Today's KNOWLEDGE Share

Starch-based microplastics could cause health risks in mice, study finds:

Wear and tear on plastic products releases small to nearly invisible plastic particles, which could impact people’s health when consumed or inhaled. To make these particles biodegradable, researchers created plastics from plant starch instead of petroleum. An initial study published in ACS’ Journal of Agricultural and Food Chemistry shows how animals consuming particles from this alternative material developed health problems such as liver damage and gut microbiome imbalances.


Biodegradable starch-based plastics may not be as safe and health-promoting as originally assumed,” says Yongfeng Deng, the corresponding author of the study. 

Microplastics (plastic pieces less than 5 millimeters wide) are entering human bodies through contaminated water supplies, foods and drinks — and even IV infusions. Scientists have linked plastic particles in the bloodstream and tissues to various health risks. For example, a study found that people with inflammatory bowel disease have more microplastics in their feces. Biodegradable plastics have been presented as a safer, more environmentally friendly alternative to traditional petroleum-based plastics. One of the most common types comes from starch, a carbohydrate found in potatoes, rice and wheat. However, there is a lack of information on how starch-based biodegradable plastics affect the body. A team of researchers led by Deng tackled this issue by exploring these effects in animal trials.


The researchers compared three groups of five mice: one group consuming normal chow and two groups consuming food infused with starch-based microplastics. The doses (low and high) were calculated and scaled from what an average human is expected to consume daily. They fed the mice for 3 months and then assessed the animals’ organ tissues, metabolic functions and gut microbiota diversity. Mice exposed to the starch-based plastic particles had:


Multiple damaged organs, including the liver and ovaries, with more pronounced damage in the high-dose group. However, mice eating normal chow showed normal organ tissue biopsies. 

Altered glucose management, including significant abnormality in triglycerides (a type of fat) and disruption in molecular biomarkers associated with glucose and lipid metabolism, compared to mice fed normal chow. 

Dysregulated genetic pathways and specific gut microbiota imbalances, which the researchers suggest could alter microplastic-consuming animals’ circadian rhythms.


Prolonged low-dose exposure to starch-based microplastics can lead to a broad spectrum of health impacts, particularly perturbing circadian rhythms and disrupting glucose and lipid metabolism. However, the researchers acknowledge that because this is one of the first studies examining the impacts of consuming starch-based microplastics, further research is needed to understand how these biodegradable particles break down in the body. 


The authors acknowledge funding from the Natural Science Foundation of China, the Jiangsu Province

Young Science and Technology Talent Support Program, the Joint Fund of Departments and Schools, the Start-up Research Fund, and the Zhishan Young Scholars Fund of Southeast University by the Fundamental Research Funds for the Central Universities.


source : American Chemical Society



Friday, April 25, 2025

Today's KNOWLEDGE Share : Plasma-based process for the recycling of GRP:

Today's KNOWLEDGE Share

Efficient circular economy: Plasma-based process for the recycling of GRP:

The Leibniz Institute for Plasma Science and Technology (INP) is developing an innovative method for the sustainable recycling of glass fibre reinforced plastics (GRP) as part of the PLAS4PLAS joint project. In cooperation with the Institute for Environment & Energy, Technology & Analytics e.V. (IUTA) and the TU Bergakademie Freiberg, the research team is working on an emission-free & residue-free recycling process based on thermal plasma. The project, which will run until 2029, is being funded by the Volkswagen Foundation with 1.37 million euros.


Challenge: Complex GRP waste

GRP is widely used in aviation, vehicle construction and wind turbines. Their composite of plastic and glass fibres makes recycling extremely difficult. Until now, major part of GRP waste has ended up in landfill sites or has been used as filler or fuel with negative environmental consequences such as CO₂ emissions and the release of pollutants.


Sustainable solution through plasma technology:

The planned process is based on an allothermal gasification process in which thermal plasma is used. In this process, the working gas is heated to several thousand degrees Celsius & serves as an extremely hot medium that breaks down the plastic into its components. In contrast to conventional incineration, the required heat is supplied from the outside so that the plastic is gently converted into syngas, which serves as a raw material for the production of new plastics.

At the same time, the suitability of the remaining glass content for the manufacture of other products is being investigated, as well as the possibility of recovering other elements contained in the glass through process adjustments. In this way, we want to create a genuine circular economy that significantly reduces raw material consumption and CO₂ emissions.


Technical feasibility, scaling and acceptance:

A central goal of the project is to optimise thermal plasma technologies for the specific requirements of GRP waste. The recycling process will be evaluated both ecologically and economically in order to ensure its sustainability and efficiency. In addition, the technical basis for scaling up the process and developing a large-scale GRP gasification reactor is being developed.


In addition to the technical implementation, the project is also investigating the long-term effects of plasma technology on the supply of raw materials for fibre-reinforced plastics. The extent to which the process influences existing branches of industry such as the chemical industry, GRP production and metal processing is being analysed. At the same time, social acceptance plays a decisive role: the extent to which the recycling process is accepted by industry and society and what conditions need to be created for widespread implementation will be analysed.


source: Leibniz Institute for Plasma Science and Technology / idw nachrichten

Thursday, April 24, 2025

Today's KNOWLEDGE Share : Scientists Create Ultra-hard Lab-grown Diamond Tougher Than Natural Ones

Today's KNOWLEDGE Share

Scientists Create Ultra-hard Lab-grown Diamond Tougher Than Natural Ones

Physicists have successfully created a lab-grown diamond with a hardness exceeding that of natural diamonds. By subjecting graphite to extreme pressure and heat, researchers synthesized a rare hexagonal diamond, also known as lonsdaleite—a crystal structure that has long been theorized to be stronger than the conventional cubic diamonds found in nature.



Breaking The Limits Of Hardness:

Diamonds are famous for being the hardest naturally occurring material on Earth, but synthetic alternatives have been pushing the limits of toughness. The new lab-grown hexagonal diamond, created by compressing graphite at unprecedented pressures before heating it to 1,800 K (1,527 °C or 2,780 °F), has now set a new benchmark.

The defining feature of this diamond is its hexagonal crystal lattice, distinct from the usual cubic structure seen in natural diamonds. Scientists had suspected for decades that a hexagonal arrangement of carbon atoms could be superior in strength, but experimental verification remained challenging.

hardness measurement of 155 gigapascals (GPa) confirms that this new diamond surpasses the 110 GPa of natural diamonds, making it one of the hardest known substances. The material exhibits high thermal stability, remaining intact at temperatures up to 1,100°C (2,012°F)—far beyond the limits of most industrial nanodiamonds.


A Discovery Rooted In Space:

Hexagonal diamonds were first identified over 50 years ago in meteorites from high-impact sites, suggesting that they naturally form under immense cosmic pressures. This discovery led scientists to theorize that such structures could be synthesized in laboratories, but previous efforts only yielded small, impure samples.


The latest research provides the strongest evidence yet that this structural arrangement indeed enhances hardness and stability. It also highlights a new method of synthesis, which could be refined for larger-scale production.

The key breakthrough was realizing that graphite must be compressed at significantly higher pressures than previously attempted. Once the correct post-graphite phase is achieved, heating the material under pressure triggers the transformation into a hexagonal diamond structure.


From Lab To Industry: Opportunities And Setbacks

Mass production remains a challenge, but researchers are working to scale up synthesis and refine purity and stability. If successful, this ultra-hard diamond could enhance cutting tools for mining and construction, withstand extreme conditions in aerospace applications, and advance data storage and quantum computing.


The study also provides new insights into diamond formation under extreme conditions, with implications for planetary science and materials engineering.


A New Frontier in Material Science

This achievement marks a major step forward in the quest to engineer superior synthetic materials. While natural diamonds will continue to hold value for jewelry and other uses, lab-grown hexagonal diamonds may soon become the gold standard for cutting-edge technology.

Scientists remain optimistic that future advancements will make large-scale production feasible, bringing ultra-hard, heat-resistant diamonds to industries that demand the toughest materials on Earth.

“Our findings offer valuable insights regarding the graphite-to-diamond conversion under elevated pressure and temperature, providing opportunities for the fabrication and applications of this unique material,” explained the researchers.


source:Dailygalaxy.com


Today's KNOWLEDGE Share : Researchers develop bio-based poly(ester amide)s using microbial strains

Today's KNOWLEDGE Share

Common bacteria could be used to produce biodegradable bioplastics :

A research team based in Korea has succeeded in engineering E. coli bacteria to produce poly(ester amide)s, useful plastics that have a range of thermal and mechanical properties and are often biodegradable.




Lead investigator Sang Yup Lee, a professor at the Korea Advanced Institute of Science and Technology in Daejeon, and colleagues believe this method could be a sustainable, more environmentally friendly way of producing these useful plastics than currently used methods.


“Petroleum-based plastics use crude oil or natural gas as a raw material. On the other hand, bio-based polymers use renewable biomass, which is generated by fixing carbon dioxide, as a raw material, and thus are close to carbon neutral,” said Lee. “For sustainable production of plastics, we need to move towards a bio-based production system.


A useful material

Poly(ester amide)s contain both ester and amide chemical bonds, which gives them many useful properties. They were first made in the 1930s with the aim of combining the properties of polyamides such as nylon with those of polyesters like polyethylene terephthalate, used widely in food packaging and for making plastic bottles.

Poly(ester amide)s are very useful because they have the good thermal and mechanical properties of polyamides and also the biocompatibility and biodegradable possibilities of polyesters. “The rate of degradation varies depending on the polymer type and also environment where the plastics are disposed,” noted Lee.


These diverse properties mean poly(ester amide)s can be used in medicine for applications such as drug delivery systems, cardiovascular stents and scaffolds for tissue engineering, as well as for making specific types of biodegradable plastics to replace less sustainable alternatives.

Although they are undoubtedly useful, the current standard process for making these plastics is not environmentally friendly. Making these plastics from biobased sources and in a sustainable manner would help protect the planet, while continuing to provide a material that has many important uses.


Harnessing bacteria to make plastic

Some bacteria can naturally produce polyesters like polyhydroxyalkanoates (PHAs), which are used to make things like shopping bags and mulch films for agriculture. For example, the bacteria Cupriavidus necator, Bacillus megaterium, and purple bacteria in the genus Rhodomicrobium, have all been shown to have this property. However, most of these microbes only produce small amounts of polyesters, which would not be enough to make commercial production viable.


This problem can be overcome by using genetic engineering to boost the natural capacity of bacteria like C. necator to produce materials like PHA, or introducing this capability into well-known bacterial species such as E. coli.

Lee and colleagues previously developed polyester producing E. coli but until recently producing poly(ester amide)s this way was more challenging, as naturally occurring bacterial enzymes do not produce polyamides.

In this study, Lee and colleagues managed to apply some of the knowledge gained while producing polyesters in their earlier research, as well as new techniques to engineer E. coli to produce poly(ester amide) plastics. Glucose from plant-based waste matter, which is produced in large quantities in industries like farming, is the main food for the bacteria in the fermentation process.


To create the poly(ester amide) producing E. coli, researchers added two enzymes from other bacteria, Clostridium and Pseudomonas. This initially slowed bacterial growth but improved over time.


Other genetic modifications made by the team included boosting the production of the amino acid lysine, which was needed for production of poly(ester amide) plastics by the bacteria and blocking lactic acid production, which can interfere with polymer structure. The scientists found that the final type of poly(ester amide) created could be changed by altering the balance of amino acids in the feedstock for the bacteria.


Overcoming challenges

Although this research is promising, Lee and team need to overcome some scaleup and economic challenges before the technology is rolled out on a wider scale.

Moving from a small flask in the lab to a larger bioreactor did allow a significant improvement in bacterial production efficiency, but this still needs to be improved to make the process commercially viable and able to compete with current industry standards.

“We need to improve the performance of the microbial cell factories further to make the process more economically competitive,” acknowledged Lee. “Once we have a high-performance microbial strain, we can optimize the fermentation process together with downstream processes for recovery and purification.


It is early stages, but the researchers are exploring possible commercial opportunities for this technology. “We are collaborating with companies that are interested in this,” confirmed Lee, “not only regarding poly(ester amide)s, but also other polymers that we currently produce more efficiently.


Reference: Tong Un Chae et al., Biosynthesis of poly(ester amide)s in engineered Escherichia coli, Nature Chemical Biology (2025). DOI: 10.1038/s41589-025-01842-2


source: Source: Korea Advanced Institute of Science and Technology /Advanced Science News

Today's KNOWLEDGE Share : Syensqo's PEEK film technology receives 2025 Automotive News PACE Pilot Award

Today's KNOWLEDGE Share

Ajedium™ PEEK film technology awarded for advancing #EV performance and sustainability

Syensqo, a leader in advanced materials and specialty chemicals, is thrilled to announce that it was named a 2025 #Automotive News PACE Pilot Innovation to Watch for its innovative Ajedium™ PEEK film technology for e-motor slot liners.



Ajedium™ #PEEKfilms are engineered to enhance the efficiency and sustainability of electric motors and batteries. This cutting-edge technology allows manufacturers to streamline e-motor and battery designs by reducing size and eliminating the need for traditional moisture management systems, making it a game-changer in the automotive sector.


We are incredibly honored to receive the 2025 Automotive News PACE Pilot Award. This recognition underscores our unwavering commitment to understanding and addressing the unique challenges faced by our customers. Our Ajedium™ PEEK has been successfully tested with 800 volt systems, demonstrating superior copper fill and heat dissipation capabilities compared to traditional aramid paper alternatives.


The PACE Pilot Award is part of the prestigious Automotive News PACE program, which has recognized superior innovation, technological advancement, and business performance among automotive suppliers for over 30 years. The award ceremony took place on April 15th at the Max M. Fisher Music Center in Downtown Detroit, where #Syensqo was honored for its commitment to material innovation and excellence in the automotive industry. The recognition followed an extensive review by an independent panel of judges, including a comprehensive written application and a virtual pitch session.


source:Syensqo


Wednesday, April 23, 2025

Today's KNOWLEDGE Share : Covestro contributes to automotive circularity with materials recycled from end-of-life headlamps

Today's KNOWLEDGE Share

Covestro contributes to automotive circularity with materials recycled from end-of-life headlamps

Materials manufacturer Covestro has introduced a new line of post-consumer recycled (PCR) polycarbonates made from end-of-life automotive headlamps, marking another milestone in closing the loop for automotive materials. Developed through a joint program initiated by the German federal enterprise GIZ (Deutsche Gesellschaft für Internationale Zusammenarbeit), with Volkswagen and NIO as key partners, these TÜV Rheinland-certified grades contain 50 percent recycled content and are now commercially available for new automotive applications. Volkswagen and NIO are already validating the material for potential use in future vehicle designs.


"This new line of polycarbonate represents a significant step in supporting the automotive industry's transformation towards a circular future," said Lily Wang, Global Head of the Engineering Plastics Business Entity at Covestro. "By offering high-quality PCR materials derived from end-of-life headlamps, we're enabling our customers to meet increasingly stringent regulatory requirements while contributing to closed-loop recycling of automotive plastics."


Under this initiative, Covestro has been collaborating with partners, including Chinese recycler Ausell and leading automakers, to establish closed-loop pathways for high-value plastics from end-of-life vehicles (ELVs). This program focuses on strengthening recycling processes and establishing reliable supply chains for high-quality recycled materials from automotive waste streams. Through this partnership, Covestro and its value chain allies have developed practical solutions for collecting and mechanically processing end-of-life headlamps into high-quality PCR grades suitable for a range of automotive applications.


"This partnership underscores the importance of cross-sector collaboration in driving the circular economy forward," said Martin Hansen, Regional Director of GIZ in East Asia. "By bringing together key industry players, we are not only creating viable solutions for recycling high-value plastics from end-of-life vehicles but also fostering innovation that supports a sustainable, closed-loop material flow in the automotive industry."


The introduction of these new PCR grades comes at a critical time as the automotive industry, one of the most resource-intensive sectors, faces increasing environmental challenges and regulatory pressures. The EU's End-of-Life Vehicle Directive, which sets recycling targets, along with China's Extended Producer Responsibility (EPR) program and growing sustainability requirements in key global markets, are pushing automotive manufacturers worldwide to seek innovative and sustainable material solutions that comply with evolving regulations.


Covestro’s new PCR grades meet the high-performance standards required for demanding automotive applications, offering excellent surface quality for superior aesthetics and adhering to strict Vehicle Interior Air Quality (VIAQ) requirements. This combination of sustainable content and premium performance empowers automotive manufacturers to meet both regulatory demands and environmental goals without compromising on product quality.


As part of its broader commitment to sustainability and the circular economy, Covestro continues to expand its portfolio of recycled-content materials. In recent years, the company has introduced PCR polycarbonates with up to 90 percent recycled content, and opened its first dedicated mechanical recycling compounding line for #polycarbonates in Shanghai. Last year, it introduced a new range of polycarbonates based on chemically recycled, attributed material from post-consumer waste via mass balance for the first time.


source: Covestro

BASF and Hagihara Industries collaborate to deliver highly durable artificial grass for sports fields

BASF, a global leader in chemical innovation, and Hagihara Industries, Inc., a leading synthetic fiber producer in Japan, have joined forces to develop highly durable polyolefin yarns for artificial turf used in sports arenas, including football stadiums, baseball fields, and tennis courts. After three years of collaborative research and development, the two companies have created an advanced formulation with a series of Tinuvin® grades that significantly enhances the durability of synthetic grass, making it less susceptible to damage from sun exposure and ensuring it retains its vibrant color.

“One of the challenges we faced in producing yarns for artificial grass was improving its ability to endure relentless exposure to sunlight and extreme weather conditions,” said Norio Funakoshi, Chief of Fundamental Research Section, Hagihara Industries, Inc. “As our customers were looking for enhanced durability, BASF stepped in to address this issue by recommending the ideal blend of additives,” added Funakoshi.

BASF’s range of light stabilizers are designed to convert #UVrays into harmless thermal energy, serving as an umbrella to shield against the sun's damaging effects. Certain UV rays can attack polymers, compromising their strength and elongation. However, with the use of selected #Tinuvin® grades, this radical reaction can be effectively prevented.

Hagihara Industries successfully incorporated the advanced formulation of these additives into their yarn manufacturing process, which resulted in the production of artificial turf that lasts up to 10 years. Fagiano Okayama, a J-League football club located in Okayama Prefecture, manages the company's exceptionally durable artificial turf on its practice field. The turf has been acclaimed for its quality.


“We are thrilled to highlight the fruitful partnership between BASF and Hagihara Industries,” said Hazel Sprafke, Vice President, Global Business Management, Plastic Additives, Asia Pacific. “This collaboration exemplifies our commitment to addressing our customers' needs through continuous innovation and effective solutions.”

As a trusted partner for innovation, #BASF continuously pushes the boundaries of what is possible. Beyond synthetic turf, BASF’s comprehensive range of light stabilizers offers versatile solutions for demanding outdoor applications, such as construction tarps, heavy-duty waterproof sheets, and swimming pool covers. BASF‘s innovative solutions ensure that its partners in the plastics industry can deliver high-performance, durable, and cost-effective products.


source: BASF

 

Sunday's THOUGHTFUL POST : THE “BENT KEY PRINCIPLE”

 🔑 THE “BENT KEY PRINCIPLE” How a Tiny Mistake Inside Toyota’s Factory Created One of the Most Powerful Ideas in Modern Business In the ear...