Friday, April 4, 2025

Today's KNOWLEDGE Share : Chainmail-like polymer could be the future of body armor

Today's KNOWLEDGE Share

Chainmail-like polymer could be the future of body armor

Scientists created and imaged a 2D interlocked polymer that is lightweight yet flexible and strong — and contains the highest density of mechanical bonds ever achieved.




Researchers supported by grants and instrumentation provided by the U.S. National Science Foundation have created the first 2D polymer material that mechanically interlocks, much like chainmail, and used an advanced imaging technique to show its microscopic details. The material combines exceptional strength and flexibility and could be developed into high-performance and lightweight body armor that moves fluidly with the body as it protects it.

The nanoscale material was developed by researchers at Northwestern University and the electron microscopy was conducted at Cornell University. The results are published in a paper in Science. 


Groundbreaking in more ways than one, the paper describes a highly efficient and scalable polymerization process that could potentially yield high volumes of this material at mass scale. In addition to being the first 2D mechanically interlocked polymer, it also contains 100 trillion mechanical bonds per 1 square centimeter — the highest density of mechanical bonds ever achieved in a material.    

"We made a completely new polymer structure," says William Dichtel, a researcher at Northwestern University and one of the study's authors. "It's similar to chainmail in that it cannot easily rip because each of the mechanical bonds has a bit of freedom to slide around. If you pull it, it can dissipate the applied force in multiple directions." 

The creation process involves coaxing polymers to form mechanical bonds, a feat that has challenged researchers for years. The research team created a novel process to make these bonds happen: arranging ordered crystalline structures of polymer molecules and then causing the crystals to react with another molecule to create bonds inside the crystal's molecules. The resulting crystals comprise layers and layers of 2D interlocked polymer sheets. 

The polymer's crystallinity and interlocking structure were confirmed at Cornell University, where an advanced electron microscopy method was used to atomically image a crystalline material for the first time. 

"The results were remarkable — sharp and high-contrast — clearly revealing the structure," says Schuyler Zixiao Shi, a doctoral student at Cornell University who conducted the imaging. 

Dichtel credits the paper's first author and doctoral candidate Madison Bardot for creating this innovative method for forming the mechanically interlocked polymer. "It was a high-risk, high-reward idea where we had to question our assumptions about what types of reactions are possible in molecular crystals.


Collaborators at Duke University tried adding the chainmail polymer material to Ultem, a strong and protective material in the same family as Kevlar. The researchers developed a composite material of 97.5% Ultem fiber and just 2.5% chainmail polymer that significantly boosted Ultem's toughness.  

"We have a lot more analysis to do, but we can tell that it improves the strength of these composite materials," Dichtel said. "Almost every property we have measured has been exceptional in some way." 


source:U.S National Science Foundation

Japan Launches World’s 1st Hydrogen Dual-Fuel Tugboat | Tsuneishi Leads Marine Decarbonization

The world marines market saw something of a coming-of-age in December 2023 when Japanese shipbuilder Tsuneishi Shipbuilding launched the very first tug with its power sulfur-capable molecular natural gas injected, which led Saigyo’ s demonstration from Norway to Japan. The award winning single sitter, which can be powered by hydrogen and traditional fuels represents an important milestone in global environmental initiatives to curb pollution emissions from fossil fuel burning vehicles. The adoption of this clean and green zero-emission technology is not going to improve Japan’s national hydrogen strategy, but also enabling the country led by their parliament as a leader in sustainability advances.


World’s First Hydrogen Dual-Fuel Tugboat

The tugboat is not a proof of concept, but rather an example that the practical use of hydrogen fuel cells and also dual-fuel technology with hydrogen can work even in one of perhaps most hostile environments on our planet: marine operation. Japan, with its rich shipbuilding history and maritime prowess conducts such initiatives that will lay down a path for the future where depleting environmental impact in marine transport is achieved.


Tsuneishi Shipbuilding, based in Fukuyama (established 1917) Japan. Moreover, a company which is known for its efficiency and reliability has recently welcomed emergent technology solutions such as hydrogen dual-fuel engines along with other clean energy innovations. The launch of the new tugboat is another demonstration of Japan’s overall dedication to ensuring maritime sector decarbonisation.

 

The attention-grabbing part is their distinct diesel engine, adapted to switch back and forth between hydrogen, electricity and plain ol’ fuel. These dual-fuel capabilities also mean that, using traditional means of propulsion if necessary in low-hydrogen scenarios to ensure continued operations. The engine upgrades, meanwhile, consist of high-pressure fuel injection systems as well as specially engineered combustion chambers to ensure reliable and safe operation on hydrogen dual-fuel.

 

Expected further technical specifications and the specific model of engine used remain unconfirmed, however this project appears to be a key intermediary milestone for zero-emission technology than more broadly applied at sea. Tsuneishi and its partners are not only at the forefront, but in conjunction with global environmental targets, such as that of the International Maritime Organization (IMO), they also set industry benchmarks for safe/clean hydrogen recirculation utilization while propulsion by ship.

 

source: Hydrogen Fuel News

Today's KNOWLEDGE Share : Engineers turn the body’s goo into new glue

 Today's KNOWLEDGE Share

Engineers turn the body’s goo into new glue

They combined a blend of slimy and sticky proteins to produce a fast-acting, bacteria-blocking, waterproof adhesive for use in biomedical applications.


Within the animal kingdom, mussels are masters of underwater adhesion. The marine molluscs cluster atop rocks and along the bottoms of ships, and hold fast against the ocean’s waves thanks to a gluey plaque they secrete through their foot. These tenacious adhesive structures have prompted scientists in recent years to design similar bioinspired, waterproof adhesives.

Now engineers from MIT and Freie Universität Berlin have developed a new type of glue that combines the waterproof stickiness of the mussels’ plaques with the germ-proof properties of another natural material: mucus.

Every surface in our bodies not covered in skin is lined with a protective layer of mucus — a slimy network of proteins that acts as a physical barrier against bacteria and other infectious agents. In their new work, the engineers combined sticky, mussel-inspired polymers with mucus-derived proteins, or mucins, to form a gel that strongly adheres to surfaces.

The new mucus-derived glue prevented the buildup of bacteria while keeping its sticky hold, even on wet surfaces. The researchers envision that once the glue’s properties are optimized, it could be applied as a liquid by injection or spray, which would then solidify into a sticky gel. The material might be used to coat medical implants, for example, to prevent infection and bacteria buildup.

The team’s new glue-making approach could also be adjusted to incorporate other natural materials, such as keratin — a fibrous substance found in feathers and hair, with certain chemical features resembling those of mucus.


“The applications of our materials design approach will depend on the specific precursor materials,” says George Degen, a postdoc in MIT’s Department of Mechanical Engineering. “For example, mucus-derived or mucus-inspired materials might be used as multifunctional biomedical adhesives that also prevent infections. Alternatively, applying our approach to keratin might enable development of sustainable packaging materials.”

A paper detailing the team’s results appears this week in the Proceedings of the National Academy of Sciences. Degen’s MIT co-authors include Corey Stevens, Gerardo Cárcamo-Oyarce, Jake Song, Katharina Ribbeck, and Gareth McKinley, along with Raju Bej, Peng Tang, and Rainer Haag of Freie Universität Berlin.


A sticky combination

Before coming to MIT, Degen was a graduate student at the University of California at Santa Barbara, where he worked in a research group that studied the adhesive mechanisms of mussels.

“Mussels are able to deposit materials that adhere to wet surfaces in seconds to minutes,” Degen says. “These natural materials do better than existing commercialized adhesives, specifically at sticking to wet and underwater surfaces, which has been a longstanding technical challenge.”

To stick to a rock or a ship, mussels secrete a protein-rich fluid. Chemical bonds, or cross-links, act as connection points between proteins, enabling the secreted substance to simultaneously solidify into a gel and stick to a wet surface.


As it happens, similar cross-linking features are found in mucin — a large protein that is the primary non-water component of mucus. When Degen came to MIT, he worked with both McKinley, a professor of mechanical engineering and an expert in materials science and fluid flow, and Katharina Ribbeck, a professor of biological engineering and a leader in the study of mucus, to develop a cross-linking glue that would combine the adhesive qualities of mussel plaques with the bacteria-blocking properties of mucus.

Mixing links

The MIT researchers teamed up with Haag and colleagues in Berlin who specialize in synthesizing bioinspired materials. Haag and Ribbeck are members of a collaborative research group that develops dynamic hydrogels for biointerfaces. Haag’s group has made mussel-like adhesives, as well as mucus-inspired liquids by producing microscopic, fiber-like polymers that are similar in structure to the natural mucin proteins.


For their new work, the researchers focused on a chemical motif that appears in mussel adhesives: a bond between two chemical groups known as “catechols” and “thiols.” In the mussel’s natural glue, or plaque, these groups combine to form catechol–thiol cross-links that contribute to the cohesive strength of the plaque. Catechols also enhance a mussel’s adhesion by binding to surfaces such as rocks and ship hulls.

Interestingly, thiol groups are also prevalent in mucin proteins. Degen wondered whether mussel-inspired polymers could link with mucin thiols, enabling the mucins to quickly turn from a liquid to a sticky gel.

To test this idea, he combined solutions of natural mucin proteins with synthetic mussel-inspired polymers and observed how the resulting mixture solidified and stuck to surfaces over time.


“It’s like a two-part epoxy. You combine two liquids together, and chemistry starts to occur so that the liquid solifidies while the substance is simultaneously glueing itself to the surface,” Degen says. 

“Depending on how much cross-linking you have, we can control the speed at which the liquids gelate and adhere,” Haag adds. “We can do this all on wet surfaces, at room temperature, and under very mild conditions. This is what is quite unique.”

The team deposited a range of compositions between two surfaces and found that the resulting adhesive held the surfaces together, with forces comparable to the commercial medical adhesives used for bonding tissue. The researchers also tested the adhesive’s bacteria-blocking properties by depositing the gel onto glass surfaces and incubating them with bacteria overnight.

“We found if we had a bare glass surface without our coating, the bacteria formed a thick biofilm, whereas with our coating, biofilms were largely prevented,” Degen notes.

The team says that with a bit of tuning, they can further improve the adhesive’s hold. Then, the material could be a strong and protective alternative to existing medical adhesives.


“We are excited to have established a biomaterials design platform that gives us these desirable properties of gelation and adhesion, and as a starting point we’ve demonstrated some key biomedical applications,” Degen says. “We are now ready to expand into different synthetic and natural systems and target different applications.”

This research was funded, in part, by the U.S. National Institutes of Health, the U.S. National Science Foundation, and the U.S. Army Research Office.


source:MIT News

Canada declares PFAS toxic under CEPA

 The Government of Canada has published the State of Per- and Polyfluoroalkyl Substances (PFAS) report. This report follows public consultations for the Draft State of PFAS Report, launched in May 2023, and the Updated Draft State of PFAS Report, launched in July 2024, during which over 400 stakeholders provided input.


Prevent substitution of regulated PFAS by unregulated PFAS:

Following the latest science, the Government of Canada has examined PFAS as a class of substances.The class of PFAS comprises of substances meeting the broad chemical definition by the Organization for Economic Co-operation and Development.


Scientific evidence suggests that concerns identified for human health and the environment for well-studied PFAS are more broadly applicable to other PFAS. A class approach can help prevent the substitution of one regulated PFAS by an unregulated PFAS that potentially possesses similar hazardous properties.


Based on latest science and evidence, this report concludes that the class of PFAS, excluding fluoropolymers as defined in the report, is toxic under the Canadian Environmental Protection Act,1999 (CEPA).


Findings on PFAS (excluding fluoropolymers) under CEPA section 64


This report concludes that PFAS, excluding fluoropolymers, meet two criteria under section 64 of CEPA:


Proposed actions on PFAS - Risk management approach:

The Government of Canada recognizes that there are numerous uses of PFAS and that they are used in a wide array of sectors of the economy. Certain uses may be critical for safety, health, or economic reasons, and industry will have opportunities to engage and identify practical alternatives. This approach not only protects health and the environment but also supports the competitiveness of Canadian industries while they are finding safer alternatives.


To determine actions for the class of PFAS, excluding fluoropolymers, the Government is publishing a proposed Risk Management Approach with the following environmental and health risk management objectives:


To reduce releases of PFAS into the Canadian environment to avoid adverse effects in a manner that balances environmental protection with economic feasibility

To achieve these objectives and reduce environmental and human exposure to the lowest levels that are technically feasible, the Govt proposes to prioritize action through a phased approach:


Phase 1: Address PFAS in firefighting foams (not currently regulated), due to high potential for environmental and human exposure

Phase 2: Address the uses of PFAS in consumer products where alternatives exist, such as certain textiles, ski waxes, building materials, and food packaging materials

Phase 3: Evaluate sectors requiring further consideration through stakeholder engagement and further assessments


The Risk Management Approach will be open for consultation to all interested parties from March 8 until May 7, 2025.


source:Govt of Canada/polymer-additives.specialchem.com



Thursday, April 3, 2025

Today's KNOWLEDGE Share : Pros of 3D Printing

Today's KNOWLEDGE Share

Pros of 3D Printing

1. Flexible Design

3D printing allows for the design and print of more complex designs than traditional manufacturing processes. More traditional processes have design restrictions which no longer apply with the use of 3D printing.


2. Rapid Prototyping

3D printing can manufacture parts within hours, which speeds up the prototyping process.This allows for each stage to complete faster.When compared to machining prototypes,3D printing is inexpensive and quicker at creating parts as the part can be finished in hours,allowing for each design modification to be completed at a much more efficient rate.


3. Print on Demand

Print on demand is another advantage as it doesn’t need a lot of space to stock inventory, unlike traditional manufacturing processes.This saves space and costs as there is no need to print in bulk unless required.

3D design files are all stored in a virtual library as they are printed using a 3D model as either a CAD/STL file.


4. Strong and Lightweight Parts

The main 3D printing material used is plastic, although some metals can also be used for 3D printing.Plastics offer advantages as they are lighter than their metal equivalents.This is particularly important in industries such as automotive and aerospace.


5. Fast Design and Production

Depending on a part’s design and complexity,3D printing can print objects within hours, which is much faster than moulded or machined parts.It is not only the manufacture of the part that can offer time savings through 3D printing but also the design process can be very quick by creating STL or CAD files ready to be printed.


6. Minimising Waste

The production of parts only requires the materials needed for the part itself, with little or no wastage as compared to alternative methods which are cut from large chunks of non-recyclable materials.Not only does the process save on resources.


7. Cost Effective

As a single step manufacturing process,3D printing saves time and therefore costs associated with using different machines for manufacture. 3D printers can also be set up and left to get on with the job,meaning that there is no need for operators to be present the entire time.


8. Ease of Access

3D printers are becoming more and more accessible with more local service providers offering outsourcing services for manufacturing work.This saves time and doesn’t require expensive transport costs compared to more traditional manufacturing processes produced abroad in countries such as China.


9. Environmentally Friendly

As this technology reduces the amount of material wastage used this process is inherently environmentally friendly.The environmental benefits are extended when you consider factors such as improved fuel efficiency from using 3D printed parts.


10. Advanced Healthcare

3D printing is being used in the medical sector to help save lives by printing organs for the human body such as livers,kidneys and hearts.


source:twi-global.com


Solar Dryers Support Coffee Production in Ethiopia

Covestro is committed to sustainable solutions in agriculture and has developed specialized solar dryers made of polycarbonate to support coffee farmers in Ethiopia during the harvest. The project is being implemented in collaboration with the Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH and aims to assist people in disadvantaged regions worldwide with simple yet effective technologies.


Coffee is one of Ethiopia’s most important trade commodities and provides a livelihood for many smallholder farmers. However, changing climate conditions—such as rising temperatures and irregular rainfall—are significantly impacting coffee cultivation. Yields are decreasing, and plants are becoming more susceptible to diseases. This is where the Covestro and GIZ project comes in, working to make coffee production more efficient and resilient.


To achieve this, Covestro has supported to develop solar dryers—parabolic structures that function like greenhouses but offer better control over temperature and humidity. Instead of glass, lightweight, transparent, and insulating polycarbonate multiwall sheets are used, which also provide UV protection. This technology enables fast and hygienic drying of coffee while protecting the harvest from rain, pests, and mold.


GIZ supports the project as part of the German development program develoPPP, which promotes sustainable initiatives in developing and emerging countries. The goal is to combine private sector engagement with development policy objectives to achieve long-term economic and social benefits. "The solar-powered greenhouse dryers have significantly reduced drying times for both washed and naturally processed coffees. This allows farmers to process their coffee more efficiently and bring it to market faster. Additionally, the sealed environment of the dryers protects the beans from contamination, improving quality and minimizing waste. Local cooperatives have embraced this innovation as a valuable asset for their coffee production," explains Dr. Helene Widmer, Project Manager at GIZ. "Our collaboration with Covestro demonstrates how innovative material technologies can contribute to stabilizing agriculture."


Pejman Norastehfar, Head of Inclusive Business EMEA at Covestro, adds: "The successful implementation of solar dryers impressively demonstrates the positive impact that innovative and sustainable technologies can have on the coffee industry. We are proud to work with GIZ and local cooperatives to provide a solution that not only increases efficiency but also enhances the quality and shelf life of coffee. With our solutions, we can help address the challenges of climate change right here on the ground."

So far, six solar dryers have been installed in Ethiopia, and the project continues to gain momentum.


source:Covestro

Wednesday, April 2, 2025

FLO Group and NatureWorks Present KEYGEA: The Ingeo-Based Compostable Coffee Pod Set to Revolutionize the North American Market

A new era for sustainable coffee begins with KEYGEA, the innovative compostable single-serve pod born from the synergy between FLO Group, a leading European player in the vending and food packaging sector, and NatureWorks, the world’s largest producer of PLA-based biopolymers.


Designed to meet the growing demand for renewable solutions in the North American market, KEYGEA combines sustainability and outstanding performance, ensuring flawless coffee extraction without compromise on quality.


Made with Ingeo™ PLA, a biopolymer derived from renewable resources, KEYGEA is a sustainable innovation for the future of coffee and a true revolution in the pod industry. It’s certified industrially compostable by BPI and DIN CERTCO - allowing the ability to return coffee grounds to the earth as valuable natural nutrients. Compostable coffee pods are a concrete step toward more responsible consumption and a future with less waste.


FLO’s innovation team has developed a pod that optimizes water flow during extraction, delivering a premium sensory experience. Engineered with high-barrier properties, KEYGEA effectively protects against oxidation, preserving the coffee’s aroma and freshness for longer, ensuring a perfect cup every time.


Thanks to revolutionary thermoforming technology, KEYGEA stands out as one of the lightest pods on the market, only 2.6g, without compromising on strength and full compatibility with high-speed filling and sealing lines. A perfect balance between practicality and sustainability, meeting the needs of the most innovative coffee roasters.


This pod marks a breakthrough for the coffee market, a new chapter in our journey of innovation,” says Erika Simonazzi, Marketing Director of FLO Group. “Thanks to our key partnership with NatureWorks, with KEYGEA we are entering the North American market with a revolutionary solution that combines sustainability and high performance. But our journey doesn’t stop here: the research behind this pod opens up new opportunities in single-serve packaging and reinforces our commitment to over 50 years of excellence in food packaging.”


We're proud and grateful for the relationship we've built with FLO over the years," says Roger Tambay, Chief Growth Officer at NatureWorks. "Together, we have exchanged ideas and expertise to navigate the meticulous detail required for all components of an effective coffee pod. And the KEYGEA pod produces the best-tasting coffee but also happens to be cost-efficient for roasters.


source:Natureworks LLC

Today's KNOWLEDGE Share : Safety Meets Performance: Discover Microtex Composites's Flame Retardant Epoxy Prepregs

Today's KNOWLEDGE Share Safety Meets Performance: Discover Microtex Composites's Flame Retardant Epoxy Prepregs 🔥 In industries wh...