Thursday, October 17, 2024

Today's KNOWLEDGE Share : POM vs other plastics

Today's KNOWLEDGE Share

Some of the key advantages and limitations of POM compared to other plastics are highlighted below:

POM vs Nylon

POM has lower moisture absorption and better dimensional stability than nylon

It has higher tensile strength, hardness and modulus than nylon

Nylon offers higher toughness, ductility and impact strength compared to POM

Nylon has better chemical resistance than POM, especially to bases, oils and greases

POM provides lower coefficient of friction than nylon

POM vs Polycarbonate

POM has much higher strength, hardness and stiffness than polycarbonate

PC offers very high impact resistance compared to brittle POM

Polycarbonate has superior temperature resistance up to 140°C vs 90°C for POM

POM has lower moisture absorption and better dimensional stability

PC has higher ductility and fracture toughness compared to POM


POM vs Polyimide

Polyimide can withstand much higher temperatures than POM

It has excellent strength retention at high temperatures vs POM

POM offers better impact strength and machinability

Polyimide has superior wear resistance and chemical resistance

POM has lower density and moisture absorption compared to polyimide


source:beeplastic.com


Today's KNOWLEDGE Share:Tosaf to Unveil Innovative Property-enhancing Masterbatches at Fakuma 2024

Today's KNOWLEDGE Share

At Fakuma 2024, Tosaf will be presenting its latest developments in the field of property-enhancing masterbatches for the plastics industry. One focus will be on the optimization of products made from PET and rPET in particular.


The company will also be presenting its new PPAX color masterbatches for coloring PPA, PFAS-free processing aids for film extrusion and halogen-free flame retardants for PP. Examples of Tosaf's commitment to sustainability will include the CO2 footprint calculator, bio-based materials, recyclates and biodegradable plastics.


Optimizing the Properties of PET and rPET:

As to be shown at Fakuma, Tosaf offers a wide variety of solutions for PET and rPET that help to optimize quality, efficiency, sustainability and costs during processing and recycling. With regard to the aesthetics and functionality of PET packaging, additives are available that correct the color and gloss of rPET or prevent water droplets from depositing on the inner walls of packaging.


Additives for absorbing and eliminating oxygen from the headspace of packaging, UV protection additives and - especially for milk containers - ultra-lightproof white masterbatch help to extend product shelf life. Acetaldehyde scavengers prevent changes in the flavor of water in rPET bottles. Processing aid additives prevent electrostatic charging or change the surface properties of PET to prevent blocking and reduce the coefficient of friction. Special IR absorbers facilitate thermoforming with uneven wall thicknesses without impairing clarity.


Additives are used to improve the properties and quality of rPET by linking shortened PET polymer chains and thus increasing the molecular weight. Compatibilizers enable the recycling of PET-PCR blends that are contaminated with polyolefins or barrier plastics such as PA and EVOH. An NIR-reflective black masterbatch facilitates sorting during recycling.


HFFR for Safe Fire Protection with PP

FR8719PP is an innovative, halogen-free flame retardant (HFFR) from Tosaf for PP pipes or molded parts that are used, for example, for laying and fixing cable conduits and for conducting liquid media. Even in low concentrations, it makes it easy to comply with strict fire protection criteria and thus enables a switch to a more sustainable solution without the products losing any of their flame retardancy and properties. Processing advantages are the good dispersing behaviour in the melt and the very low formation of dye build-up during extrusion. If halogen-free is not a priority, brominated flame retardants such as FR6413PE and chlorinated, low-cost grades such as FR0049PE from Tosaf offer high thermal stability and fire protection without compromising the product properties.


PFAS-free for Improved Processability


Tosaf's PFAS-free processing aids for the extrusion of polyolefins can be used without restriction instead of conventional formulations for film production. They meet the FDA and EFSA food contact requirements and, depending on the grade, are optimized in terms of either their rheological or their optical properties such as light transmission, haze and clarity. The unproblematic behavior of PFAS-free monomaterial PE films in recycling is an advantage.


Coloured PPA without Loss of Properties


With PPAX, Tosaf Color Service has developed a new colour masterbatch carrier system that is based on the high-performance plastic PPA (polyphthalamide) and is combined with specially selected pigments that allow high processing temperatures. This makes it possible to produce products made with it in brilliant and varied colours without reducing the high heat resistance, very good strength, stiffness and toughness, low moisture absorption and high chemical resistance. It can also be used to laser mark-coloured parts.


Documented Sustainability


Tosaf is leading the way on the ‘green path’. It quantifies and reports on its carbon footprint down to product level, utilizes solar energy and offers a portfolio of products based on renewable sources or recyclate. Thus, the company is already prepared for a further tightening of regulations. At the same time, Tosaf is fulfilling its customers' desire to maintain relationships with environmentally conscious partners. The company has already undergone global validation for the ISO 14064 standard for quantifying and reporting greenhouse gas emissions in 2021. This now covers the entire life cycle of a product and does not end at the factory gate. Tosaf calculates its carbon footprint for the production facilities as a whole as well as for the products themselves and makes the results available to customers on request to calculate their own sustainability figures.


Tosaf is also continuously expanding its portfolio of sustainable solutions. Options include bio-based concentrates that use coffee grounds and eggshells as fillers, polymers from renewable sources and recycled polymers. These are supported by a collaboration with recycling plants for various polyolefins and polystyrene.


source: Tosaf/polymer-additives.specialchem.com

Wednesday, October 16, 2024

Today's KNOWLEDGE Share : "Scientists develop novel method for strengthening PVC products"

Today's KNOWLEDGE Share

Researchers have developed a way to make one type of plastic material more durable and less likely to shed dangerous microplastics.

The study identified a secure way to attach chemical additives to polyvinyl chloride (PVC).

Found in everything from toys, construction supplies and medical packaging, PVC plastics currently rank third among the most used plastics worldwide. Despite its widespread use, pure PVC is brittle and sensitive to heat, and manufacturers can only utilize it after stabilizing its properties with other chemicals.


However, these additives, or plasticizers, are only a short-term fix for stabilizing PVC. Over time, plasticizers leach from the plastics, which allows the material to deteriorate into potentially hazardous organics and microplastics. Now, a team led by Christo Sevov, the principal investigator of the study and an associate professor in chemistry and biochemistry at The Ohio State University, found that using electricity to permanently affix those chemical additives can prevent such unwanted reactions.

"Instead of mixing in those chemicals, our method involves chemically bonding the plasticizer compound directly to PVC by grafting them onto the backbone of the polymer," said Sevov.


Altering PVC molecules in this way allows for them to become more durable and resistant to chemical changes, eventually leading to materials with more robust properties.

"This is really one of the few examples that we have where there's this much control over changing the properties of PVC," said Sevov. "So this is the first step in controllably modifying PVC to give it properties you're interested in, whether it's hard, stretchy or soft."

The team did run into some challenges; synthetic polymer modifications often fail because the reactions were originally developed for small-molecule analogs, not big-molecule analogs such as pure PVC. To solve this, researchers optimized the catalyst they used in their process, and through trial and error, were able to overcome the issues that arise when editing big molecules.

The study was recently published in the journal Chem.

Outside of making leaps in organic chemistry, the team's work also has implications for the environment, as putting a cap on how quickly plastics degrade can do much to curb the release of microplastics - tiny pieces of plastic debris -- into our surroundings.

Today, scientists know that these particles, which have been found to pollute the air, water and our food supply, are harmful both to humans and wildlife. The average person likely ingests between 78,000 and 211,000 of these particles every year.


But as experts are beginning to understand the long-term impact microplastics have on Earth, organic chemists are racing to find ways to phase them out of everyday life, said Sevov.

"Many chemists are shifting their efforts to studying big molecules and developing new chemistries for upcycling, recycling and modifying well-known polymers," he said. For example, trying to recycle PVC products can cause further degradation to the material due to the high temperatures it takes to convert plastic into something else, so the process isn't very efficient.

But using Sevov's method, "You can potentially reuse the material many, many more times before it really begins to fall apart, improving its lifetime and reusability," he said.

In the future, more control over which materials will be safe for consumers will come once efforts to fix PVC leakage can be reliably scaled up, something that the study emphasizes that, at the moment, is possible with their method alone.

"There's no better way to do this on the scale you would need for commercial PVC modification because it is an immense process," said Sevov. "There's still a lot to play around with before we solve the microplastic situation, though now we've laid the groundwork for how to do it."

Other Ohio State co-authors include Jordan L.S. Zackasee, Valmuri Srivardhan, Blaise L. Truesdell and Elizabeth J. Vrana. This work was supported by the Department of Energy's Early Career Research Program.


source:Ohio State University/sciencedaily.com

Tuesday, October 15, 2024

Basalt Stone available in India

Basalt Stone available in India:

We have Basalt rock available in India with more than a couple of million tonnes available for sale under government license.

For bulk order,you can visit our place with your geologist and can test the available stone /powder for your future requirements.






Applications:

Basalt fiber have been widely used in manufacturing of tanks,rope,honeycomb panel,fire resistant panel,braiding,Basalt chopped fiber reinforcements with asphalt road and concrete,rebars,Tubes,Geogrid mesh reinforcement for roads,Mufflers filler,Fabrics for thermal resistance,generator blades,headliners,brake pads,sports parts,thermoplastics composites etc.


BASALT ROCK TEST RESULTS:

BULK DENSITY:2.94 g/cm3

SiO2:52.6%

Mn:14.9%

Al2O3 :7.7%


#basalt #basaltrock #basaltfiber



TYPE 4 COMPOSITE CYLINDER REPORT

LATEST TYPE 4 COMPOSITE H2/CNG CYLINDER PROJECT REPORT:

Newly added latest technological advancements in the composite cylinder manufacturing process and options on starting the project in the right direction to win the race in the global market.


This report is available on competitive pricing-Moving toward a user friendly and a safer environment.Let's understand the market before venturing into the business.


This report has covered the following topics:

■An overview landscape of the market

■Global Natural Gas Vehicles (NGVs) market

■ Latest technological advancements in Type 3/4 COMPOSITE H2/CNG Cylinder market

■ Merger & Acquisition

■ Major players share

■ Investment structure

■ Standards

■ costing and certification

■ Automotive Type 4 CNG/H2 Composite cylinder market in India and the rest of the world

■ Bulk transportation Type 4 CNG Composite cylinder market in India and the rest of the world

■ Swot analysis

■ The durability of the Type 4 Composite CNG cylinder

■ Initial Project cost to set up CNG/H2 manufacturing line

■ Strategic Model followed by the KEY PLAYERS

■ Economic efficiency & safety,

■ The Future Trends in Composite CNG/HYDROGEN Cylinder market


Interested companies/Professionals contact me at rosaram211@gmail.com to get more information on the PRICING of the report.

Gruntech Polymer Consultants offers consulting services for composite LPG/CNG/H2 cylinder design,manufacturing,Training,Testing and International/Domestic standard approvals.


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Today's KNOWLEDGE Share : Agreement of PEF for beverage and food packaging

Today's KNOWLEDGE Share

Avantium and Plastipak sign offtake agreement for the use of PEF for beverage and food packaging

Avantium N.V., a leading company in renewable and circular polymer materials, has signed a conditional offtake agreement with Plastipak, a world leader in the design and manufacture of high-quality, rigid plastic containers for the food, beverage, and consumer products industries. Plastipak supplies containers and packaging products to many of the world’s largest consumer products companies. Plastipak will purchase the 100% plant-based, recyclable polymer PEF from Avantium’s FDCA Flagship Plant for the use in beverage and food packages, for consumers to use and enjoy in the United States.

Plastipak is driven to develop circular solutions that protect the environment and meet its customers’ exacting standards for sustainability and performance. Over the past year, the company has been actively involved in evaluating the application of Avantium’s PEF (polyethylene furanoate), a 100% plant-based, high-performance polymer that can be recycled in existing PET (polyethylene terephthalate) recycling streams. PEF is for instance included in the Critical Guidance Protocol from the Association of Plastic Recyclers (APR), one of the most universally accepted measures for assessing recyclability in plastic packaging design. 

Plastipak has successfully demonstrated the enhanced performance of PEF in monolayer and multilayer bottle applications. PEF is distinguished by its superior barrier properties, which extend the shelf life of food and beverages, its higher mechanical strength that allows for less material, and its lower processing temperature that reduces energy consumption compared to traditional plastics derived from fossil resources. PEF’s unique characteristics make it an ideal monolayer packaging material and also provide benefits when used in conjunction with PET (polyethylene terephthalate). In multilayer PET packages, PEF serves as an effective barrier layer to ensure product shelf life when a single PET layer is insufficient.

Plastipak, in collaboration with Avantium, is now set to further validate the use of PEF in Plastipak’s food and beverage packages on a commercial scale in the United States market. “As a leading producer of plastic packaging, we are keenly focused on reducing the carbon footprint of our products and at the same time maximize our resource efficiency. PEF helps enable our strategy to introduce sustainable and innovative materials and products to the market”, states Matthew Franz, Chief Operating Officer at Plastipak Packaging.  

Tom van Aken, CEO at Avantium, comments: “We are delighted with the success of the cooperation with Plastipak, making PEF available for monolayer and multilayer packaging for beverages and food in the United States. Plastipak represents an important part of the market for containers for food and beverages, personal care products and household products. With this conditional offtake agreement with Plastipak, Avantium can further scale and build the PEF value chain.”

source:Avantium

Monday, October 14, 2024

Today's KNOWLEDGE Share :Rheological Characteristics

Today's KNOWLEDGE Share

Enhance your understanding of polymer behavior and their impact on end-use performance with this comparison of two polymers exhibiting distinct rheological characteristics.

Due to differences in molecular structure, these polymers diverge in their non-Newtonian behaviors, particularly in terms of viscosity.


The polymer associated with the red curve shows a significantly wider molecular weight distribution, leading to the absence of a Newtonian plateau in typical measurement windows.

This plateau is shifted out of view and could be observed at very low shear rates.

Interestingly, these polymers have identical viscosities at molding rates but display drastically different Melt Index values, which is a low shear-rate single-point viscosity measure.


In injection molding, the weld-line strength is critical.

The polymer represented by the red curve exhibits longer re-entanglement times, resulting in inherently weaker weld-lines.


In contrast, the blue curve's Newtonian plateau signifies fewer components with long relaxation times, enabling rapid inter-diffusion of polymer chains at weld interfaces.

To effectively identify weld-line weaknesses, conduct creep or fatigue tests, as they are more revealing than classical tensile tests.

Research shows that moderate re-entanglement can recover adequate stress at break in standard tensile testing.


Credit:Vito leo

The BIOVALSA project: making bioplastics from agricultural waste and pruning residues

Every year, the Valencian agricultural sector generates around 800 000 tons of plant waste, such as rice straw and citrus pruning waste. The...