Wednesday, September 27, 2023

Today's KNOWLEDGE Share:Global Energy Consumption

Today's KNOWLEDGE Share

Historical overview of the production and consumption of Energy around the world.



Here are some of the key takeaways :

● Fossil fuels are the world's primary source of energy, accounting for over 70% of global energy consumption.


● Natural gas is the fastest-growing fossil fuel, with production increasing by over 50% since 2000.


● Coal production has declined in recent years, due to the rise of natural gas and renewable energy sources.


● Renewable energy sources like wind, solar, and hydro have gained traction in recent years, and their share of global energy consumption is expected to continue to grow in the future.


Source:Omar Al Ajaji

Visit MY BLOG http://polymerguru.blogspot.com


#energy #renewableenergy #future #solar #sustainability #climatechange #sustainabledevelopment #naturalgas

Toray and Honda to Validate Chemical Recycling of Reinforced PA6 Automotive Parts

Toray Industries, Inc., announced it signed an agreement with Honda Motor Co., Ltd., to jointly develop a chemical recycling technology for glass-fiber reinforced nylon 6 parts recovered from end-of-life vehicles.


The two have begun verifying this technology, which entails depolymerizing with subcritical water and regenerating the materials as caprolactam, a raw monomer.


Using Subcritical Water to Depolymerize Nylon 6:

The two companies focused on such subcritical water characteristics as its high permeability, dissolving power, and hydrolysis effect in resins in developing a technology that successfully depolymerizes nylon 6 with that water.


#Subcriticalwater is water at high temperatures and pressures. It is free of catalysts, additives do not affect it, and it can depolymerize nylon 6 in several dozen minutes to create high yields of raw monomer. Separating, refining, and repolymerizing that monomer makes it possible to regenerate nylon 6 that performs like a virgin material.


The Ministry of the Environment adopted this technology for a fiscal 2023 project to establish a decarbonized circular economy system, including to validate recycling systems for plastics and other resources. Toray and #Honda look to employ that project to set up a pilot facility with a processing capacity of 500 metric tons annually of raw resin, conducting validation testing with it.


To Broaden the Scope of their Technology:

The first step with this work is to recycle used #automotiveplastic parts into the same automotive materials. The two companies will develop depolymerization and #monomer separation and refining technologies by employing intake #manifolds as raw materials for engine intake system parts. They seek to apply these technologies for recycling chemicals in #automotive resin parts by around 2027.


Down the track, they look to broaden the scope of their chemical recycling technology to encompass apparel, films, and other non-automotive applications. They also envisage inviting other companies to take part in their effort and a set up a #chemicalrecycling scheme for #nylon6 in Japan. This endeavor would help realization a circular economy and cut #greenhousegasemissions.


One goal of the #Toray Group #Sustainability Vision for 2050 is to contribute to a world in in resources are sustainably managed. Toray will keep pursuing research and development to contribute to a sustainable, #circulareconomy and thereby realize its corporate philosophy of contributing to social progress by delivering new value while attaining sustainable growth.


Source: Toray/specialchem

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Nylon6 & 66 for Automotive Industry

 I have completed an assignment on PA6,PA66 for automotive applications for a well-reputed multinational company and shared my insights on Trends in Automotive EV market,new entrant penetration into China and Indian market,acceptance level,new product launch,material selection,capacity,demand,pricing strategy,certification and Regulations,etc




Also share my insights on New entrant challenges in APAC geographical regions and also shared inputs on existing trends in Nylon 6, and Nylon 66 when compared to other engineering plastic materials that have been selected in the automotive industry.


I have covered the comprehensive landscape of the market, key players of dominance in the Asia Pacific market and Nylon 6 &66 market share in the various product lines.


Visit MY BLOG http://polymerguru.blogspot.com


#nylon6 #nylon66 #polymers #automotivesector #engines #demand #marketresearch #asiapacific #marketshare #demandforecasting #trends #pricing #newproduct

Tuesday, September 26, 2023

Today's KNOWLEDGE Share INNOVATIVE STEERING WHEEL WITH OUR WSM-170

Today's KNOWLEDGE Share

INNOVATIVE STEERING WHEEL WITH OUR WSM-170









We are excited to share with you the remarkable outcome achieved in collaboration with the Formula Student of Vienna. Thanks to our innovation, TU WIEN Racing's team had the opportunity to develop an innovative steering wheel for their single-seater. The cornerstone of this partnership was the use of Addyx's WSM-170 mandrel.


With the WSM-170, the manufacturing process has become incredibly streamlined. The use of this spindle enabled the implementation of the Out-of-Autoclave (OoA) process. This resulted in a significant reduction in costs and production times, as well as the ability to create more complex hollow geometries.


This partnership between TUW Racing and Addyx serves as a tangible example of how collaboration, expertise, and determination can transform the landscape of motorsport, making it more competitive and high-performing.


A special thanks to the entire TUW Racing team and Addyx for this extraordinary success!


Source:Addyx Srl

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#composites #innovation #autoindustry #motosport #carbonfiber #engineering #design #technology #TUWRacing #Addyx #automotive #aerospace #production #steeringwheel

Today's KNOWLEDGE Share::Repairs for thermoplastic composite aerostructures!

Today's KNOWLEDGE Share

Developing repairs for thermoplastic composite aerostructures!



The HyPatchRepair project (2019-2022) was funded by the #German government, as part of the LuFo-V3 #aerospace research program, to demonstrate rivet-free repair technology for continuous #fiberreinforced TPC parts. The goal was a set of automated repair techniques to restore the original load-carrying capacity, geometry and aerodynamic surface without adding weight for parts such as #fuselageskins, #wings, #winglets and empennage components, including rudders. These techniques would prepare the repair area, fabricate a load-optimized repair patch and then integrate the patch into the repair area using proven and cost-effective technologies.


The German HyPatchRepair consortium was led by research institutes Faserinstitut Bremen and Laser Zentrum Hannover. The project included Airbus Operations, #aircraftrepair services provider Lufthansa Technik , small aircraft manufacturer Silence Aircraft and optical measurement systems supplier Vereinigte Elektronikwerkstätten as associated partners. Due to its expertise in large TPC structures, #GKN Fokker provided defect/damage cases and helped to define demonstrators.


The process chain conceived by this consortium includes:

Detect damage: An optical measuring system inspects the part to be repaired and determines the area and depth of material that needs to be removed, minimizing this if possible. VEW demonstrated this step using an optical measuring system at its facilities.


Mill the repair area: Damaged material is removed with a DMG MORI five-axis ULTRASONIC mobileBLOCK robot, providing consistent quality, dimensional accuracy and repeatability. To replace the removed plies with an accurate repair patch, the repair area is machined into steps. FIBRE demonstrated this process using the DMG MORI robot while LZH explored using lasers.


Measure the repair area: The stepped repair area must be accurately measured to fabricate a precisely fitting repair patch. LZH demonstrated this step using a Wenglor MLWL 232 laser profile scanner. LabVIEW #software was used to convert the data into the required patch dimensions.


Fabricate repair patches: #Repair patch preforms are fabricated using tailored fiber placement (TFP) and continuous fiber 3D printing and are then consolidated. FIBRE demonstrated the manufacturing of TPC preforms and consolidation using a heated press and specially designed tooling.


Trim patches: The #patches are measured after consolidation and compared with the stepped repair surface. Required trimming is completed using a laser, demonstrated by LZH.


Weld patches: Patches are fused to the repair area using laser beam welding. LZH demonstrated how this method would work while #FIBRE demonstrated the concept using pressure welding in a heated press.


Source; #managingcomposites

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#composites


Monday, September 25, 2023

Laser-based system achieves noncontact medical ultrasound imaging

 Researchers from MIT Lincoln Laboratory and their collaborators at the Massachusetts General Hospital (MGH) Center for Ultrasound Research and Translation (CURT) have developed a new medical imaging device: the Noncontact Laser Ultrasound (NCLUS). This laser-based ultrasound system provides images of interior body features such as organs, fat, muscle, tendons, and blood vessels. The system also measures bone strength and may have the potential to track disease stages over time.

"Our patented skin-safe laser system concept seeks to transform medical ultrasound by overcoming the limitations associated with traditional contact probes," explains principal investigator Robert Haupt, a senior staff member in Lincoln Laboratory's Active Optical Systems Group. Haupt and senior staff member Charles Wynn are co-inventors of the technology, with assistant group leader Matthew Stowe providing technical leadership and oversight of the NCLUS program. Rajan Gurjar is the system integrator lead, with Jamie Shaw, Bert Green, Brian Boitnott (now at Stanford University), and Jake Jacobsen collaborating on optical and mechanical engineering and construction of the system.

Medical ultrasound in practice

If your doctor orders an ultrasound, you can expect a highly trained sonographer to press and manipulate an array of transducers, set in a handheld device, onto your body. As the sonographer pushes the transducer probe across your skin, high-frequency acoustic waves (ultrasound waves) penetrate and propagate through your body tissue, where they "echo" off different tissue structures and features. These echoes manifest from the acoustic impedance, or change in tissue strength (tissue softness or rigidity), from fat, muscle, organs, blood vessels, and bone deep inside the body. The probe receives the returning echoes, which are assembled into representational images of the body's internal features. Specialized processing schemes (synthetic aperture processing) are used to construct the shapes of the tissue features in 2D or 3D, and these constructions are then displayed on a computer monitor in real time.

Using ultrasound, doctors can noninvasively "see" inside the body to image diverse tissues and their geometries. Ultrasound can also measure blood flow pulsing through arteries and veins, and can characterize the mechanical properties (elastography) of tissues and organs. Ultrasound is used routinely to assist doctors in evaluating and diagnosing a variety of health conditions, diseases, and injuries. For example, ultrasound can be used to image the anatomy a developing fetus, detect tumors, and measure the degree of narrowing or leakage in heart valves. Ranging from handheld devices on an iPhone to cart-based systems, ultrasound is highly portable, relatively inexpensive, and widely used in point-of-care and remote-field settings.

Limitations of ultrasound

Though state-of-the-art medical ultrasound systems can resolve tissue features within fractions of a millimeter, the technique has some limitations. Freehand manipulation of the probe by sonographers to obtain the best viewing window into the body interior leads to imaging errors. More specifically, as sonographers apply pressure to the probe by feel, they randomly compress the local tissue where the probe makes contact, causing unpredictable changes in the tissue properties that impact the travel paths of the ultrasound waves. This compression distorts tissue-feature images with some unpredictability, meaning feature shapes are not accurately plotted. In addition, tilting the probe, even slightly, changes the angle plane of the image view — skewing the image and creating uncertainty of where features are positioned in the body.

The image distortion and positional reference uncertainty are significant enough that ultrasound cannot resolve with sufficient confidence, for example, whether a tumor is getting larger or smaller and precisely where the tumor is located in the host tissue. Furthermore, the uncertainty in feature size, shape, and position will vary upon repeat measurement, even for the same sonographer trying to retrace their steps. This uncertainty, termed operator variability, is more severe when different sonographers attempt the same measurement, leading to inter-operator variability. Because of these drawbacks, ultrasound is often restricted from tracking cancerous tumors and other disease states. Instead, methods such as magnetic resonance imaging (MRI) and computerized tomography (CT) are mandated to track how diseases progress — even with their vastly higher cost, greater system size and complexity, and imposed radiation risk.

“Variability has been a major limitation of medical ultrasound for decades," says Anthony Samir, associate chair of Imaging Sciences at MGH Radiology and director of CURT. Samir and his MGH CURT colleagues Kai Thomenius and Marko Jakolvejic provide critical medical experience, technical expertise, and guidance on conventional ultrasound devices to the laboratory team and collaborate with them on NCLUS system development.

By fully automating the process for acquiring ultrasound images, NCLUS has the potential to reduce the need for a sonographer and to mitigate operator variability. The laser positioning can be accurately reproduced, thus eliminating variability across repeated measurements. Because the measurement is noncontact, no localized tissue compaction or its related distortion to image features occur. Moreover, similar to MRI and CT, NCLUS provides a fixed-reference-frame capability using skin markers to reproduce and compare repeat scans over time. To support such tracking capabilities, the laboratory team developed software that processes ultrasound images and detects any changes between them. Requiring neither manual pressure nor coupling gels (as required by contact probes), NCLUS is also ideal for patients with painful or sensitive body areas, in fragile states, or at risk of infection.

"NCLUS could image burn or trauma victims, patients with open deep-tissue regions directly during surgery, premature infants requiring intensive medical care, patients with neck and spine injuries, and contagious individuals from standoff distances," Haupt says.

Light-induced ultrasound waves

NCLUS employs a pulsed laser that transmits optical energy through the air to the skin surface, where the light is rapidly absorbed once in the skin. The optical pulse causes instantaneous localized heating and rapidly deforms the skin through a thermoelastic process that in turn generates ultrasonic waves, acting as an ultrasound source — a phenomenon called photoacoustics.

The optical pulse yields sufficient ultrasound power with frequencies comparable to that of practiced medical ultrasound while causing no sensation on the skin. The team patented the choice of the optical carrier wavelengths, with the photoacoustic process designed to create a consistent ultrasound source, independent of skin color or tissue roughness.

The ultrasound echoes returning from the tissue interior emerge at the skin surface as localized vibrations, which are measured by a highly sensitive, specialized laser Doppler vibrometer.

"With an appropriate laser transmit-and-receive implementation, any exposed tissue surfaces can become viable ultrasound sources and detectors," Haupt explains.

Advances toward a clinically operational system

In 2019, the team demonstrated that the NCLUS proof-of-concept (GEN-1) system can acquire ultrasound imagery from human subjects using skin-safe lasers — a first in the medical community. However, the time to acquire the image data from the patient subject was long and impractical for clinical practice. In addition, the GEN-1 system image resolution was significantly less than that of state-of-the-art medical ultrasound.

Significant engineering development has since occurred to transition NCLUS GEN-1 to an operational system appropriate for clinical testing. In the clinical NCLUS system, both the laser source and receiver are miniaturized and housed inside an optical head attached to a portable armature. The lasers that pulse and scan are 500 times faster than those of the GEN-1 system, thus reducing the entire image-data acquisition time to less than a minute. Future NCLUS prototypes will involve faster acquisition times of less than one second. The new clinical system also operates at much higher ultrasound frequencies than those of the GEN-1 system, enabling resolution down to 200 microns, which is comparable to the resolution of state-of-the-art medical ultrasound.

The moveable armature enables many degrees of freedom to view the various regions of the body. Inside the optical head are also programmable fast-steering mirrors that automatically position the source and receive laser beams to precisely establish the ultrasound array. A 2D lidar is used to map the patient's skin surface topography; a high-frame-rate short-wave-infrared camera records the laser source and receiver projected locations on the skin, providing the array parameters necessary for constructing ultrasound images. The skin-surface topography mapping and laser-position recordings are registered by using natural skin features such as freckles. In this way, a fixed reference frame is established for performing precise repeat scans over time.

The NCLUS clinical system generates fully automated and registered ultrasound images via synthetic aperture processing. The team demonstrated this system on a gel-based puck synthesized to match the mechanical properties of human tissue (referred to as a phantom) that control ultrasound wave propagation.

Through sponsored programs, the team is now developing NCLUS to support field-forward military applications. These applications include detecting and characterizing life-threatening injuries from internal bleeding in organs; monitoring debilitating musculoskeletal injuries and their healing over time; and providing elastographic imagery of soft tissue and bone of amputee limb regions to accelerate the design and fitting of prosthetic sockets. Civilian applications include imaging in the intensive care unit. With NCLUS, emergency medical technicians, paramedics, and medical staff without specialized sonography training might be able to perform ultrasound imaging outside of a hospital — in a doctor’s office, at home, or in a remote battlefield setting.

"With further development, NCLUS has the potential to be a transformative technology: an automated, portable ultrasound platform with a fixed-reference-frame capability similar to that of MRI and CT," Samir says.

In the next phase of the NCLUS program, the team will pursue clinical studies using an operational skin-safe laser to evaluate ultrasound images and compare them to those of conventional medical ultrasound. If these studies are successful, the team will seek commercial funding for clinical medical device development, followed by U.S. Food and Drug Administration agency approval.

This work is funded by the U.S. Army Military Operational Medicine Research Program. The human in vivo testing was approved by the MIT Committee on the Use of Humans as Experimental Subjects.

Source:  MIT Lincoln Laboratory

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WORKPLACE FLOOR MARKINGS : Simple Lines. Clear Rules. Fewer Incidents.

  WORKPLACE FLOOR MARKINGS Simple Lines. Clear Rules. Fewer Incidents. Clear floor markings are a visual management tool that improves safet...