Friday, August 11, 2023

Researchers Develop Computational Framework to Optimize Pyrolysis for Recycling

New research from the lab of Giannis Mpoumpakis, associate professor of chemical and petroleum engineering at the University of Pittsburgh, focuses on optimizing a promising technology called #pyrolysis which can chemically recycle waste plastics into more valuable chemicals.

It’s lightweight, low-cost, almost endlessly customizable, and concerningly ubiquitous:For all its benefits, #plastic and plastic waste is a big problem. Unlike glass, which is infinitely recyclable, plastic recycling is challenging and expensive because of the material’s complex molecular structure designed for specific needs.


Using Gibbs Free Energy Minimization Approach:

Globally, an estimated 380 million metric tons of plastic are produced every year. However, only about 9 percent of all plastic waste is recycled, about 12 percent is incinerated, and the rest is discarded in landfills and the natural environment.


“Pyrolysis is relatively low in cost and can generate high-value products, so it presents an appealing, practical solution.It has already been developed on a commercial scale. The main challenge now is finding optimal operating conditions, given the starting and final chemical products, without needing to rely heavily on trial-and-error experimentation.


To optimize pyrolysis conditions and produce desired products, researchers typically use thermodynamic calculations based on what’s known as the Gibbs free energy minimization approach. However, the lack of thermochemical data can limit the accuracy of these calculations.


While density functional theory (DFT) calculations are commonly used to obtain precise thermochemical data for small molecules, their application becomes challenging and computationally expensive for the large, flexible molecules that make up waste plastics, especially at elevated temperatures of pyrolysis.


Increased Efficiency of Converting Waste Plastics:

In this study, Mpourmpakis and former postdoc Hyunguk Kwon, who is now a professor at Seoul National University of Science and Technology, developed a computational framework to accurately calculate the temperature-dependent thermochemistry of large and flexible molecules.


This framework combines conformational search, DFT calculations, thermochemical corrections, and Boltzmann statistics; the resulting thermochemistry data is used to predict the thermal decomposition profiles of octadecane, a model compound representing polyethylene.


The proposed computational analysis based on the first principles offers a significant advancement in predicting temperature-dependent product distributions from plastic pyrolysis. It can guide future experimental efforts in chemical plastic recycling, enabling researchers to optimize pyrolysis conditions and increase the efficiency of converting waste plastics into valuable chemicals.


Source: University of Pittsburgh/specialchem

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Thursday, August 10, 2023

Today's KNOWLEDGE Share:Petrochemicals Historical timeline- Part 6

Today's KNOWLEDGE Share:

Petrochemicals Historical timeline- Part 6

1941 Polyethylene terephthalate – or PET – is developed from ethylene and paraxylene. It was originally used in synthetic fibres, was first used in packaging in the mid-1960s and pioneered for bottles in the early 1970s. It was first recycled in 1977.



1942 The first catalytic cracking unit was put on stream by Standard Oil in Baton Rouge, Louisiana.

1946 DuPont buys all legal rights for polyester and develops Dacron, a second polyester fibre.

1946 It is believed that the first synthetic detergents were developed by the Germans in World War I because of a shortage of fats for making traditional soaps. In 1946, there was a breakthrough in detergent development when

the first man-made detergent, containing a surfactant/builder combination, was introduced in the US.


1947 German-born American chemical engineer Vladimir Haensel invents platforming, a process for producing cleaner burning high-octane fuels.

The process uses a platinum catalyst to speed up chemical reactions.

1949 BASF chemist Fritz Stastny started work on a process to turn polystyrene into a foam form. In 1951, he succeeded and turned STYRON, a

substance that is 98% air, into one of the world’s most successful plastics.


Source:World Petroleum Council Guide

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(to be continued )


#petrochemicals #pet #eps #polystyrene #foam #fiber

#polyesterfabric #detergent #styrofoam


Researchers to Use New Method for Extracting Polyols from PU Foam Mattresses

Researchers from Aarhus University together with partners from industry, have now proven that simple chemistry can do more than just extract important raw materials from polyurethane foam, the most important component can also be reused again and again in new mattresses.



Back in 2022, researchers from Aarhus University announced a new and inexpensive way of breaking down polyurethane (PU) plastic into its original components, which can then be recycled into new PU material instead of ending up in landfills or incinerators.


Pushing Society towards Circular Economy


Together with Plixxent A/S, Dan-Foam Aps and the Danish Technological Institute as part of the Danish RePURpose consortium, the same researchers have proven that the method can be used to tackle flexible foam polyurethane.


They have broken down approx. one-and-a-half kilos of foam mattress, extracted its main components and used one of them, polyol, as a raw material in a new piece of mattress. By replacing "fresh" polyol, which is primarily produced from crude oil, with polyol extracted from the old mattress, the researchers have replaced 64 per cent of the mattress, without impairing quality in any way.


This takes us a step further towards a circular economy for flexible PU foam. And it is desperately needed. The vast majority of global PU waste is deposited in landfills because it is difficult to recycle. PU cannot be melted, and for this reason it is not possible to simply mold it into new products like many other plastics.


The global market for PU was 24.7 million tons in 2021, and it is expected to exceed 29 million tons by 2029. The flexible PU foam used in mattresses accounts for about 30 per cent of the market. PU is not only used in mattresses; it is a group of advanced plastic materials with many different properties and even more applications. It is also used in furniture, refrigerators, shoes, toys, paints, fillers, insulation, cars, wind turbines, aircraft and much more.


The method developed and patented by the chemists at Aarhus University is called solvolysis and breaks down the chemical bonds in PU by putting the material in a sort of pressure cooker with hot tert-amyl alcohol and a little caustic potash. However, the researchers do not expect that this process can be used for the entire PU market. The different types of PU are too different.


"Our technique can push society towards a circular economy for PU mattresses. But if recycling is to put an end to landfilling and incineration, industry and society need full control of waste streams. The problem is that each manufacturer of PU-based materials has its own unique recipe


Source: Aarhus University/specialchem

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#polyols #pu #mattresses #plastics #incineration #recycling #waste #solvolysis


Wednesday, August 9, 2023

Today's KNOWLEDGE Share:Interesting facts about cannabis.

Today's KNOWLEDGE Share

Interesting facts about cannabis.



1. One hectare of cannabis releases as much oxygen as 25 hectares of forest.

2. From one hectare of cannabis you can get as much paper as from 4 hectares of wood.

3. Whereas hemp can be made into paper 8 times (recycle), wood can be made into paper 3 times. Hemp paper is the best and strongest.

4. Hemp grows in 4 months, and the tree grows in 20-50 years.

5. Hemp flower is a real radiation trap. Cannabis plantations purify the air.

6. Hemp can be cultivated anywhere in the world, it needs very little water.

Besides, since it can protect itself from pesticides, it does not need pesticides.

7. Hemp textiles surpasses even linen products in its properties.

8. Hemp is an ideal plant for making ropes, ropes, cords, bags, shoes, headwear.

9. Cannabis.

It is banned in many countries. But technical cannabis is drug-free.

10. The protein value of cannabis seeds is very high, and the two fatty acids in it are no longer found anywhere else in nature.

11. It is much cheaper to produce hemp than soybeans.

12. Animals fed with cannabis do not need hormonal support.

13. All plastic products can be made from hemp, and hemp plastic is eco-friendly and fully biodegradable.

14. If the car body is made of cannabis-based composite material, it will be many times stronger.

15. Hemp can also be used to heat insulation of buildings, it is durable, cheap and flexible.

16. Soap and cosmetics made of cannabis do not contaminate water, so it is completely environmentally friendly.


Source:Organic consumers association of Australia

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#hemp #cannabis #naturalproducts #insulation #soaps #ropes #biodegradable

Panacol Launches Fast-curable Epoxy Resin Adhesive for PCBs

Panacol launches Structalit® 5604, an extremely fast-curing adhesive which is specifically developed for bonding SMDs to printed circuit boards. The adhesive is based on epoxy resin and is, despite its high viscosity, suitable for jet application.


Offers Non-slumping Wet Adhesion:

Structalit® 5604 is a one-component epoxy resin adhesive that contrasts well with green PCB material due to its red color. This makes it possible to ensure visual inline inspection.


The one-component adhesive can be dispensed in production through jetting, valve dispensing or screen printing. Its ideally adjusted viscosity and high thixotropy index enable high-speed dispensing, precise dot profiles, and non-slumping wet adhesion prior to curing.


This adhesive is cured with heat. The thermal cure occurs within minutes, even at low temperatures. When fully cured, the adhesive is extremely temperature resistant. It can withstand short-term temperatures of up to 270°C, making it suitable for reflow soldering processes.


Suitable for Electronic Component Assembly:

Structalit® 5604 is particularly shock-resistant and durably adheres to FR4 printed circuit boards, metals, and epoxy-based molded materials. Due to its high glass transition range of >115°C, the adhesive is ideal for electronic component assembly.


It does not lose adhesion or softens at elevated temperatures. As Structalit® 5604 was developed specifically for use in electronics, it has high ionic purity and thus provides optimum protection against internal corrosion.


Panacol will present Structalit® 5604 at the BondExpo fair in Stuttgart, Germany.


Source: Panacol/specialchem

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#epoxy #adhesives #pcb #electronics #fastcuring #corrosionprotection

Solvay Launches PA Grade with 100% Pre-consumer Recycled Content

Solvay, a producer of high-performance and sustainable polyamide 6.6 polymers, continues to drive innovation in its portfolio with the introduction of a new, specialized grade of Rhodianyl, made of 100% pre-consumer recycled polyamide, which is produced at its Santo Andre plant in Brazil.


The product has achieved SCS Recycled Content Certification, reaffirming Solvay's commitment to circular economy.


Verified Traceability of Manufacturing Process:

The internationally recognized third-party certification body SCS Global Services performed a rigorous audit to verify the traceability of the Group’s entire manufacturing process, including scrap management and the cutting-edge depolymerization reaction, which generates the final 100% recycled polymer.


Rhodianyl can be applied in engineering plastics for the automotive, small appliances and textile markets. It complements the Group’s wide range of innovative and sustainable polymers for today’s highest-quality textiles and fibers for the consumer goods industry.


"With over 70 years of expertise, Solvay has strengthened its position as a leading producer and supplier of high-performance and sustainable PA66 polymers. Certifying our recycling process is a significant step forward in meeting the stringent standards required by our European customers, who represent the primary market for this application due to the growing demand for recycled raw materials in the industry. We remain committed to delivering excellence and advancing sustainability in our industry," said Eduardo Girote, marketing director of Solvay's Coatis Global Business Unit.


“Solvay’s commitment to producing 100% pre-consumer Recycled Content Certified polymer makes a positive impact on both the environment and the supply chain,” said Nicole Munoz, VP of Environmental Certification Services at SCS Global Services. “Using recycled content reduces waste, saves energy, and gives materials a new life, rather than creating new materials."


This launch is also part of Solvay's ambition to reduce the environmental impact of its polyamide supply chain in Brazil. Several pioneering initiatives have been implemented in recent years, such as achieving a 95% reduction in CO2 emissions at the Paulínia factory, obtaining the Gold Certification from the Wildlife Habitat Council for biodiversity preservation in its industrial areas, and launching a pioneering program for recycling polyamide uniforms, among other initiatives.


Source: Solvay/specialchem

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#solvay #sustainable #nylon66 #recycle #recycledmaterials #co2reduction #rhodianyl


WORKPLACE FLOOR MARKINGS : Simple Lines. Clear Rules. Fewer Incidents.

  WORKPLACE FLOOR MARKINGS Simple Lines. Clear Rules. Fewer Incidents. Clear floor markings are a visual management tool that improves safet...