Tuesday, August 24, 2010

Cardia Bioplastics Compostable "Bio-film" wins Global Hygiene Products Contract


Cardia Bioplastics will supply major Chinese manufacturer Ben's Land Baby Articles Corp Ltd with a new compostable moisture barrier film ("Bio-Film") for the manufacture of a range of baby diaper/nappy and feminine hygiene products. The Australian sustainable resins and finished products supplier, Cardia Bioplastics was approached by Ben's Land to collaborate in the development of this specialist film product following demand from United States and European customers for more environmentally friendly hygiene products.

Testing confirmed that, compared to conventional plastic films, Cardia Compostable "Bio-Film" provides the required high performance moisture barrier to prevent leaking, facilitates breathability to keep skin drier, and is soft for comfort. "Bio-Film" is part of the patented Cardia Compostable resins range. These resins are manufactured from renewable resources and are certified as fully compostable to international standards, including Europe's EN 13432, the USA's ASTM D 6400, Japan's GreenPla, and Australia's AS 4736.

Cardia Bioplastics Chairman Pat Volpe said this contract reflects the continuing shift away from conventional fossil fuel based plastics by global suppliers and consumers. "Parents with babies and women are concerned about the environment, as well as product performance. They want products that offer sustainable solutions to their needs," he said.

"Achieving the right film for these personal hygiene applications was challenging. We worked closely with Ben's Land to bring this application of Cardia Compostable "Bio-Film" to market. Ben's Land will supply the new product to its main customers in the USA and European markets.

"This important product development confirms Cardia's confidence that the baby nappy and feminine hygiene categories will increasingly switch to environmentally friendly and compostable products. This contract will be the first of many for us in the personal hygiene sector and will contribute AU$1.5m to our annual sales revenue," said Pat Volpe.

Through its ongoing industry collaboration activities, Cardia Bioplastics has several other products under confidential development agreements with a number of global companies, or under its own accord.

Rensselaer Researchers Develop Coating That Safely Kills MRSA on Contact

Building on an enzyme found in nature, researchers at Rensselaer Polytechnic Institute have created a nanoscale coating for surgical equipment, hospital walls, and other surfaces which safely eradicates methicillin resistant Staphylococcus aureus (MRSA), the bacteria responsible for antibiotic resistant infections.

"We're building on nature," said Jonathan S. Dordick, the Howard P. Isermann Professor of Chemical and Biological Engineering, and Director of Rensselaer's Center for Biotechnology & Interdisciplinary Studies. "Here we have a system where the surface contains an enzyme that is safe to handle, doesn't appear to lead to resistance, doesn't leach into the environment, and doesn't clog up with cell debris. The MRSA bacteria come in contact with the surface, and they're killed."


In tests, 100 percent of MRSA in solution were killed within 20 minutes of contact with a surface painted with latex paint laced with the coating.

The new coating marries carbon nanotubes with lysostaphin, a naturally occurring enzyme used by non-pathogenic strains of Staph bacteria to defend against Staphylococcus aureus, including MRSA. The resulting nanotube-enzyme "conjugate" can be mixed with any number of surface finishes - in tests, it was mixed with ordinary latex house paint.

Unlike other antimicrobial coatings, it is toxic only to MRSA, does not rely on antibiotics, and does not leach chemicals into the environment or become clogged over time. It can be washed repeatedly without losing effectiveness and has a dry storage shelf life of up to six months.

The research, led by Dordick and Ravi Kane, a Professor in the Department of Chemical and Biological Engineering at Rensselaer, along with collaboration from Dennis W. Metzger at Albany Medical College, and Ravi Pangule, a Chemical Engineering Graduate Student on the project, has been published in last month's edition of the journal ACS Nano, published by the American Chemical Society.

Dordick said the nanotube-enzyme coating builds on several years of previous work embedding enzymes into polymers. In previous studies, Dordick and Kane discovered that enzymes attached to carbon nanotubes were more stable and more densely packed when embedded into polymers than enzymes alone. "If we put an enzyme directly in a coating (such as paint) it will slowly pop out," Kane said. "We wanted to create a stabilizing environment, and the nanotubes allow us to do that."

Having established the basics of embedding enzymes into polymers, they turned their attention to practical applications. "We asked ourselves - were there examples in nature where enzymes can be exploited that have activity against bacteria?" Dordick said. The answer was yes and the team quickly focused on lysostaphin, an enzyme secreted by non-pathogenic Staph strains, harmless to humans and other organisms, capable of killing Staphylococcus aureus, including MRSA, and commercially available. "It's very effective. If you put a tiny amount of lysostaphin in a solution with Staphylococcus aureus, you'll see the bacteria die almost immediately," Kane said.

Lysostaphin works by first attaching itself to the bacterial cell wall and then slicing open the cell wall (the enzyme's name derives from the Greek "lysis" meaning "to loosen or release"). "Lysostaphin is exceptionally selective," Dordick said. "It doesn't work against other bacteria and it is not toxic to human cells." The enzyme is attached to the carbon nanotube with a short flexible polymer link, which improves its ability to reach the MRSA bacteria, said Kane. "The more the lysostaphin is able to move around, the more it is able to function." Dordick said.

They successfully tested the resulting nanotube-enzyme conjugate at Albany Medical College, where Metzger maintains strains of MRSA. "At the end of the day we have a very selective agent that can be used in a wide range of environments - paints, coating, medical instruments, door knobs, surgical masks - and it's active and it's stable," Kane said. "It's ready to use when you're ready to use it."

The nanotube-enzyme approach is likely to prove superior to previous attempts at antimicrobial agents, which fall into two categories: coatings that release biocides, or coatings that "spear" bacteria. Coatings that release biocides - which work in a manner similar to marine anti-fouling paint - pose harmful side-effects and lose effectiveness over time as their active ingredient leaches into the environment. Coatings that spear bacteria - using amphipatic polycations and antimicrobial peptides - tend to clog, also losing effectiveness. The nanotube-lysostaphin coating does neither, said Dordick. "We spent quite a bit of time demonstrating that the enzyme did not come out of the paint during the antibacterial experiments. Indeed, it was surprising that the enzyme worked as well as it did while remaining embedded near the surface of the paint," Dordick said.

The enzyme's slicing or "lytic" action also means that bacterial cell contents disperse, or can be removed by rinsing or washing the surface. Kane also said MRSA are unlikely to develop resistance to a naturally occurring enzyme. "Lysostaphin has evolved over hundreds of millions of years to be very difficult for Staphylococcus aureus to resist," Kane said. "It's an interesting mechanism that these enzymes use that we take advantage of."

Thursday, August 19, 2010

"DuPont's market-driven innovation is helping to enable a more sustainable future for urban societies,"


DuPont Apollo thin-film photovoltaic modules
  • are used for commercial rooftop and large-scale applications. The solar modules can generate more wattage output under diffuse lighting conditions and consume only about 1/200 the silicon of traditional crystalline silicon solar cells, resulting in shorter energy payback times.


  • DuPont™ Tyvek® Weatherization Systems are part of a system created to seal buildings from the inside and out. Tyvek® is an ENERY STAR partner that helps enhance the energy efficiency, indoor air quality and overall comfort of a home or commercial building. Tyvek®, which combines properties of paper, film and fabric, also is an ideal choice for reusable bags by environmentally conscious customers.


  • DuPont™ Energain® decreases the amount of energy used in a building by controlling temperature levels and thus reducing the need for cooling and heating. The result is major cost savings and reduced carbon dioxide (CO2) emissions.

  • DuPont™ Sorona® renewably sourced polymers are made partially with agricultural feedstocks instead of petrochemicals, thus reducing dependence on oil. In addition to fibers and fabrics, Sorona® can be used in films, filaments, engineering resins and other applications. Sorona® contains 37% renewably sourced ingredients by weight.


  • DuPont™ Corian® solid surfaces, made from natural minerals and high-performance acrylic, are non-porous, helping to resist stains and growth of bacteria. Available in more than 100 colors and all fulfilling the U.S. National Sanitation Foundation (NSF) Standard 51, Corian® is safe for food contact.

  • DuPont™ SentryGlas® ionoplast interlayers help create lighter, safer, more structural glass that can stand up to greater loads and higher threat levels.


  • DuPont™ Teflon® FEP anti-flammable cable provides excellent fire resistance characteristics without producing toxic smoke in the event of fire, thus gaining valuable time for evacuation of personnel. In addition, it can be recycled.

Tuesday, August 17, 2010

PU Skateboard Wheels In Line with Nature

Deltron’s manufacturing subsidiary Elasco, Inc., which manufactures engineered plastics and polyurethanes, has prepared eco-friendly skateboard wheels for Sector 9, a manufacturer of skateboards and apparels. Elasco formulated and manufactured Biothane brand polyurethane wheels made with soybean-based polyols, which delivers similar performance as petroleum-based polyurethane. Polyols are produced from pressed soybeans with isocyanate and other ingredients to create new polymers. Soy-based polyol resins are claimed to reduce carbon emissions from the manufacturing process by 36%, require less energy to produce, and are free of volatile organic compounds.

Elasco provides complete design and manufacturing services, including prototype work, mold and tooling design, manufacturing, custom casting, plastic injection molding and proprietary polymer mixing.

Sterile Knob Covers Molded of Radel® PPSU Deliver Exceptional Sterilizability and Toughness


Prescott's Manufacturing Inc.'s new line of sterile knob covers for surgical microscopes are made of Radel® R-5100 polyphenylsulfone (PPSU) resin from Solvay Advanced Polymers, LLC, for exceptional autoclavability and toughness. The high-performance thermoplastic also delivers more efficient and faster processing than the incumbent thermoset material.

The knob covers are extensions of the microscope handle and are used to manipulate the microscope during surgery. The reusable covers come in repeated contact with medical personnel and must be sterilized after each procedure. Radel PPSU resin withstands repeated autoclaving - up to 1,000 cycles - while maintaining its toughness and impact resistance.

"We evaluated a range of resins and found that Radel PPSU was superior in terms of autoclavability," said Philip Schloesser, Engineer for Prescott's Manufacturing.


By tapping into its expertise in injection molding, Prescott's hoped to gain improved manufacturing efficiencies. Injection molded Radel PPSU provides greater productivity than competitive thermosets, boasting a 20-sec cycle time. The PPSU resin also offers good processing stability, low shrinkage, and a tight-tolerance fit to closely match the mating component. Another key feature is the material's high-quality feel and surface appearance which lends the part a more premium look.

Thursday, August 12, 2010

Origami Lamp

A student at Germany’s Offenbach University of Art and Design, Alice Gruhle, has designed an innovative lamp, namely “Polymorph” lamp by taking its inspiration from origami and Lego™ concept. This “Polymorph” lamp, that can be easily adapted into different sculptural shapes, is formed from diamond-shaped modules made from 6mm-thick polypropylene (PP) sheets by using an injection molding process. Then the injected molded PP modules are linked together in order to allow folds at the joint. The first lamp prototype has been created with 150 modules, creating a cocoon-like hanging lamp. This innovative lamp concept has already won a competition at the Hochschule für Gestaltung Offenbach. It has also been featured in several German design magazines and has been showcased at the latest Euromold exhibition.

S+S Sorting Systems Enable High-quality Plastics from Waste Electrical Equipment

All over Europe, electrical and electronic scrap is the waste stream showing the highest growth rates. Since electronic equipment contains the most varied kinds of materials, the recycling of such waste involves high demands with respect to separation and sorting processes. The German plant manufacturer MeWa builds state-of-the-art recycling plants for large international waste management companies.

In the United Kingdom MeWa realised a plant where old refrigerators, computers, vacuum cleaners, Hi-Fi systems, and other kinds of electrical waste are processed on two separate lines. For the recycling of high-quality plastics such as ABS (acrylonitrile butadiene styrene) or PC (polycarbonate) and of printed circuit boards MeWa uses three VARISORT N sorting systems made by S+S. "The decision to use E-Schrott Elektronic Waste S+S systems was based on the high output quality of these VARISORT systems. Only absolutely pure fractions can be sold at a good price in today's difficult times", explains Peter Mayer, Sales Manager - sorting technology at S+S Separation and Sorting Technology.

Innovative technology for outstanding value creation:

Polymer separators of type VARISORT N are based on near-infrared technology. At the MeWa facility these systems in fully automatic operation separate plastic types from precrushed electrical waste. Optimally scattered on a fast-running conveyor belt this waste reaches the detection area of the near-infrared detector which determines and locates the plastic types of the passing pieces.

The electronic evaluation unit determines the exact position of the unwanted types, and with accurate timing and positioning activates the corresponding nozzles of the air-blast unit. The user can freely select which types of polymers should be separated. In one VARISORT sorting system the near-infrared sensor is combined with a color sensor. With this multi-sensor system design the color of the particle and its plastic type can be combined as sorting criteria, which results in an even higher separation accuracy for the pcb-fraction.

Recycling materials are economically efficient and environmentally friendly:

VARISORT N polymer separators are characterised by highest throughput capacities. Sorting is performed at a speed of up to 3m/sec. Air-blast valves that have been specifically developed for this application keep the loss of good material at an absolute minimum. In the recycling of electrical waste VARISORT N separators are an economically efficient solution for the reclaiming of high-quality plastic fractions and of the pcb-fraction.

The resulting pure plastics can be profitably returned to the production cycle again, and valuable (precious) metals can subsequently be reclaimed from the separated printed circuit boards.


Flexible and future-proof solutions provided by S+S:

Says Peter Mayer: "Recycling companies that produce clean, economically-priced material have the biggest competitive advantage. Because of their outstanding flexibility VARISORT sorting systems are ideal for the sorting of electrical waste. No matter what type of electrical waste should be sorted in the current job, a VARISORT will always optimally perform the sorting task by employing different kinds of sensors. Since the markets for recycled materials are rapidly changing especially in the field of electrical waste, and since quality requirements for recycled materials are high, and recycled material has to compete with the price of new materials, the VARISORT sorting system with its flexibility is a future-proof investment here because the employed technologies are highly sophisticated and the systems provide high-purity material fractions."



Sunday's THOUGHTFUL POST : THE “BENT KEY PRINCIPLE”

 🔑 THE “BENT KEY PRINCIPLE” How a Tiny Mistake Inside Toyota’s Factory Created One of the Most Powerful Ideas in Modern Business In the ear...