Monday, May 31, 2021

Microscopy Image of carbon fiber

 ðŸ“¢Zoom-In Mondays!📢


Have a look at this microscopy! What can you see? 

What you're looking at is a fracture surface of a carbon fiber composite: one-half of a crack in one of these specimens.

This carbon fiber specimen was built up from lots of layers (81 in this case). By making microscopic cuts with a laser, research conducted by J.A Pascoe aimed to figure out how to control crack growth when the specimen was pulled apart. 

Instead of just fracturing straight through, some bundles of carbon fibers will be pulled out, and stick out relative to the main plane of the crack. Those are the "pillars" that make up the words in the fracture surfaces. By making the right pattern of cuts, the team managed to make the pull-outs happen exactly where they wanted. 





Source: J.A Pascoe Twitter Profile

Wednesday, May 26, 2021

Infinite Launches Microporous 3DP Filament for Lightweight Foam Parts:

Infinite Material Solutions launches a new material with fascinating potential. The product, called Caverna™ PP, is the world’s first extrudable thermoplastic with a water-soluble, co-continuous, microporous morphology. In simpler terms: It’s a 3D printing filament that allows users to create lightweight foam parts resembling a sponge.





Unique Blend of Polymers

Specifically designed for use in Fused Filament Fabrication (FFF) systems, Caverna PP is the first in Infinite’s line of forthcoming Caverna™ build materials.

Each one will be a unique blend of two polymers: A soluble material to be removed through dissolution, and an insoluble build material (in this case, polypropylene) to remain. After dissolution, the water-soluble phase leaves behind a cave-like network of microporous, interconnected channels inside the build material, making it light, soft, and porous.

Caverna PP joins two other novel materials in Infinite’s portfolio: AquaSys® 120 and AquaSys® 180 water-soluble support filaments. These materials pair with popular build materials, ranging from PLA to PEEK, to support complex designs, then dissolve quickly in tap water to leave behind a finished part. Infinite recommends pairing Caverna PP with AquaSys 120 for one-step dissolution. Users can simply print the part, leave it to dissolve, and come back to find a complete build with a microporous structure.

New Possible Applications

The company expects this new material to get additive manufacturers dreaming up new applications in fields such as filtration, separators, footwear, and personal protective equipment. One area of particular interest is the potential to create porous tooling to produce vacuum-formed parts. Caverna PP’s co-continuous distribution of tiny pores (1–4µ) could allow for consistent airflow, eliminating the need to drill holes, and maximizing material distribution.

For Infinite’s chief operating officer Larry Doerr, Caverna PP’s launch represents yet another company success, after bringing to market a high-temperature, water-soluble support material just last fall.

“With so many breakthroughs happening on a regular basis, additive manufacturing is an exciting space to participate in,” said Doerr. “I’m extremely proud of our team for once again creating a material that stands out and redefines what’s possible with FFF — and I’m excited to watch the industry take Caverna PP’s unique capabilities and run with them.”

Source: Infinite Material Solutions

Thursday, May 20, 2021

New Collaboration to Produce Renewable Plastics Using 100% Bio-based Hydrocarbons


Neste, Mitsui Chemicals, Inc., and Toyota Tsusho Corp. are joining forces to enable Japan’s first industrial-scale production of renewable plastics and chemicals from 100% bio-based hydrocarbons.

Replacing Fossil-based Feedstock

In this collaboration, Mitsui Chemicals will use Neste RE™, 100% bio-based hydrocarbons produced by Neste, to replace a part of the fossil feedstock in the production of a variety of plastics and chemicals at its crackers within Osaka Works during 2021. In doing so, Mitsui Chemicals will become Japan’s first company to use bio-based feedstock in its crackers. The collaboration between Neste, Mitsui Chemicals, and Toyota Tsusho will enable brand owners and other potential clients in the Asian market, particularly in Japan, to start incorporating renewable plastics and chemicals into their products and offerings.

For this collaboration, Neste will produce its Neste RE™ feedstock entirely from renewable raw materials, such as bio-based waste and residue oils, without any fossil oil. By using Neste RE™, Mitsui Chemicals is able to produce plastics and chemicals with significantly reduced greenhouse gas emissions over their life cycle – spanning from the raw materials stage all the way through to product disposal – when compared to products made using fossil feedstock, such as petroleum naphtha.

We are so excited that our decade-long experience brings our plastics market one of the best circular economy solutions from upstream to downstream,” says Kazuyuki Urata, COO for Chemicals & Electronics Division of Toyota Tsusho. “This project is very much aligned to support progress in the material sustainability issues identified for our company.” Neste Corporation Susanna Sieppi vice president, communications.

Quality on Par with Petroleum-based Products


The introduction of Neste-produced bio-based hydrocarbons as feedstock at the crackers will allow Mitsui Chemicals to produce renewable ethylene, propylene, C4 fraction, and benzene, among others, and process them into basic chemicals such as phenol, or plastics such as polyethylene and polypropylene, without altering the high-quality of these derivatives; the quality will be on par with conventional products.



Intention to Acquire ISCC Plus Certificate

Mitsui Chemicals and Toyota Tsusho intend to acquire International Sustainability and Carbon Certification (ISCC), which is widely accepted in Europe as a system for the certification of products from bio-based feedstock. Mass balance-based ISCC Plus certification aims at driving up the adoption of renewable content even in supply chains that feature complex production processes, such as those common in the chemical industry.

Aiming to reach carbon neutrality by 2050, Mitsui Chemicals is looking to help bring about a circular economy by pursuing the two pillars of recycling and the use of bio-based alternatives for its chemical and plastic products,” said Hirahara Akio, Managing Executive Officer for Corporate Sustainability at Mitsui Chemicals. “Switching fossil feedstock to bio-based feedstock helps combat global warming, and it is regarded as an important strategic focus in the push for reaching carbon neutrality by 2050. With this in mind, Mitsui Chemicals will not only go about developing materials from high-quality bio-based feedstock and processes but also work with stakeholders toward getting biomass widely used in society.”


Bringing sustainable plastics and chemicals to the market can only be successful if all value chain parties closely collaborate. We are therefore very excited about our partnership with Mitsui Chemicals and Toyota Tsusho, two industry leaders with whom we will start Japan’s first-ever production of high-quality, high-performance plastics, from 100% bio-based Neste RE™. Through this collaboration, we can considerably reduce emissions related to the use of fossil feedstocks and help Japan to reach its national climate and polymers-related bio content targets, fully in line with Neste’s purpose and drive towards a circular bio-economy,” says Mercedes Alonso, executive vice president, Renewable Polymers and Chemicals at Neste.


Source: Neste

CARBON FIBER DEMAND

Time to Get Technical..

Which companies are the biggest suppliers of carbon fiber?

As reported by @CompositesWorld's article ''Carbon Fiber Suppliers Gear Up for Next Gen Growth'', 161200 metric tonnes of global carbon fiber were manufactured in 2019. @Toray dominates the carbon fiber supply chain with 57,000 metric tonnes of annual capacity, which nearly equals the capacity of the next four largest suppliers combined. 😮
According to Tony Roberts, a longtime composites industry veteran, ''The global demand for carbon fiber is complicated, mainly because it is offered in such variety, size (tow counts) and mechanical capability (strength, stiffness), that making sense of the data requires a closer look at the end markets that use carbon fiber.'' 

At the time, Roberts expected that by 2025, the total carbon fiber demand will be 191,350 metric tonnes and the global nameplate carbon fiber demand, will be about 201,000 metric tonnes. Accounting for knockdown (the difference between nameplate and actual carbon fiber production) it is conceivable that the industry may see a carbon fiber shortfall in the next five years.

How corona has/will impact these estimations remains to be seen.




Monday, May 17, 2021

Scientists Develop BioNylons with Pepsin Degradation Function

 Researchers from JAIST have used bio-derived resources such as itaconic acid and amino acid for the syntheses of high-performance BioNylons having the pepsin degradation function.


Need for Nylons with High Degradability


Marine plastic waste problems have been more serious year by year. One of the worst issues is that creatures in ocean are going extinct by mistakenly swallowing them. Conventional biodegradable plastics are degradable in digestive enzymes, but their performances are too low to use in society.

Currently available conventional nylon such as Nylon 6, Nylon 66, and Nylon 11 are nondegradable. On the other hand, BioNylons derived from itaconic acid showed higher performances than conventional ones and degradability in soil, but degradability under the digestive enzymes was not confirmed.

To tackle these issues, a team of researchers from the Japan Advanced Institute of Science and Technologies (JAIST) are investigating syntheses of new BioNylons with their degradability under pepsin enzyme. The latest study was led by Professor Tatsuo Kaneko and Dr. Mohammad Asif Ali.




Synthesis of BioNylons


In this study, BioNylons were synthesized based on chemically developed novel chiral dicarboxylic acids derived from renewable itaconic and amino acids (D- or L-leucine). Further, BioNylons were prepared via melt polycondensation of hexamethylenediamine with chirally interactive heterocyclic diacid monomers. The chiral interactions were derived from the diastereomeric mixture of the racemic pyrrolidone ring and the chiral amino acids of leucine.

As a result, the polyamides showed a glass transition temperature, Tg, of approximately 117 °C and a melting temperature, Tm, of approximately 213 °C, which were higher than those of conventional BioNylon 11 (Tg of approximately 57 °C). The BioNylons also showed high Young's moduli, E, and mechanical strengths, σ, ranging from 2.2-3.8 GPa and 86-108 MPa, respectively.

Enzymatic Degradation in Mammal Stomach


The BioNylons including peptide linkage showed enzymatic degradation using pepsin, which is a digestive enzyme found in mammal stomach. The fact that pepsin-degradation can connect with biodegradation in the stomach of marine mammals. Such an innovative molecular design for high-performance nylons by controlling chirality can lead to establish a sustainable carbon negative society and energy conservation by weight saving.

Such materials can be used for fishing nets, ropes, parachutes, and packaging materials, as a substitute for conventional nylons.


Source: JAIST

Monday, May 10, 2021

University of Chicago scientists design ‘nanotraps’ to catch and clear coronavirus from tissue

Researchers at the University of Chicago have designed a completely novel potential treatment for COVID-19: nanoparticles that capture SARS-CoV-2 viruses within the body and then use the body’s own immune system to destroy them.

These “nanotraps” attract the virus by mimicking the target cells the virus infects. When the virus binds to the nanotraps, the traps then sequester the virus from other cells and target it for destruction by the immune system.

In theory, these nanotraps could also be used on variants of the virus, leading to a potential new way to inhibit the virus going forward. Though the therapy remains in early stages of testing, the researchers envision it could be administered via a nasal spray as a treatment for COVID-19.

The results were published April 19 in the journal Matter.



“Since the pandemic began, our research team has been developing this new way to treat COVID-19,” said Asst. Prof. Jun Huang of the Pritzker School of Molecular Engineering, whose lab led the research. “We have done rigorous testing to prove that these nanotraps work, and we are excited about their potential.”

Designing the perfect trap

To design the nanotrap, the research team—led by postdoctoral scholar Min Chen and graduate student Jill Rosenberg—looked into the mechanism SARS-CoV-2 uses to bind to cells: a spike-like protein on its surface that binds to a human cell’s ACE2 receptor protein. 

To create a trap that would bind to the virus in the same way, they designed nanoparticles with a high density of ACE2 proteins on their surface. Similarly, they designed other nanoparticles with neutralizing antibodies on their surfaces. (These antibodies are created inside the body when someone is infected and are designed to latch onto the coronavirus in various ways).

Made of FDA-approved polymers and phospholipids, the nanoparticles are about 500 nanometers in diameter—much smaller than a cell. That means the nanotraps can reach more areas inside the body and more effectively trap the virus. 

Then, to check to make sure the tiny particles looked the way they expected, they partnered with the lab of Assoc. Prof. Bozhi Tian to use electron microscopes to get a good look. “From our imaging, we saw a solid core and a lipid bilayer shell. That’s the essential part because it mimics the cell,” said Tian, who is appointed in the Department of Chemistry.

The researchers tested the safety of the system in a mouse model and found no toxicity. They then tested the nanotraps against a pseudovirus—a less potent model of a virus that doesn’t replicate—in human lung cells in tissue culture plates and found that they completely blocked entry into the cells. 

Once the pseudovirus bound itself to the nanoparticle—which in tests took about 10 minutes after injection—the nanoparticles used a molecule that calls the body’s macrophages to engulf and degrade the nanotrap. Macrophages will generally eat nanoparticles within the body, but the nanotrap molecule speeds up the process. The nanoparticles were cleared and degraded within 48 hours.

The researchers also tested the nanoparticles with a pseudovirus in an ex vivo lung perfusion system—a pair of donated lungs that is kept alive with a ventilator—and found that they completely blocked infection in the lungs.

They also collaborated with researchers at Argonne National Laboratory to test the nanotraps with a live virus (rather than a pseudovirus) in an in vitro system. They found that their system inhibited the virus 10 times better than neutralizing antibodies or soluble ACE2 alone.

A potential future treatment for COVID-19 and beyond

Next the researchers hope to further test the system, including more tests with a live virus and on the many virus variants. 

“That’s what is so powerful about this nanotrap,” Rosenberg said. “It’s easily modulated. We can switch out different antibodies or proteins or target different immune cells, based on what we need with new variants.”

The nanotraps can be stored in a standard freezer and could ultimately be given via an intranasal spray, which would place them directly in the respiratory system and make them most effective.

The researchers say it is also possible to serve as a vaccine by optimizing the formulation.

“This nanomaterial engineering approach provides a versatile platform to clear viruses, and paves the way for designing next-generation vaccines and therapeutics,” said co-author and graduate student Jiuyun Shi.

“This is the starting point,” Huang said. “We want to do something to help the world.”

The research involved collaborators across departments, including chemistry, biology, and medicine. Other authors on the paper include Xiaolei Cai, Andy Chao Hsuan Lee, Jiuyun Shi, Mindy Nguyen, Thirushan Wignakumar, Vikranth Mirle, Arianna Joy Edobor, John Fung, Jessica Scott Donington, Kumaran Shanmugarajah, Yiliang Lin, Eugene Chang, Glenn Randall, Pablo Penaloza-MacMaster, Bozhi Tian and Maria Lucia Madariaga. 

Citation: Nanotraps for the containment and clearance of SARS-CoV-2.” Chen and Rosenberg et al., MatterApril 19, 2021. 

Funding: National Institutes of Health, National Science Foundation, NIDDK.

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Sunday, May 9, 2021

Researchers Discover New Enzyme to Upscale Renewable Chemicals’ Production

 The discovery of a novel enzyme that releases a valuable chemical from agricultural waste could provide an important breakthrough in the upscaling of renewable fuels and chemicals, a new study shows.

Researchers – led by the University of York - have discovered an enzyme in a fungus that can act as a catalyst to bring about a biochemical reaction that breaks down lignocellulose to produce chemicals and fuels.


Lignocellulose as Renewable Resource:


Professor Neil Bruce from the Department of Biology and Director of the Centre for Novel Agricultural Products (CNAP) said: “We believe this discovery is important as there is much interest in using lignocellulose as a renewable and sustainable resource for the production of liquid fuels and chemicals.

Although lignocellulose is one of the most abundant forms of fixed carbon in the biosphere, the use of lignocellulose as a material to supply bioindustry has been hampered by its composition and structure, which renders it highly obstinate to degradation. This is, in part, due to the presence of lignin, a complex aromatic polymer that encases the structure to block enzyme accessibility.

There are currently no industrial biocatalytic processes for breaking down lignin.


Lignin Degradation for Chemical Production:

But researchers found that an enzyme produced by a fungus called, Parascedosporium putredinis NO1, can break through the lignin to begin the essential process of degradation needed to ultimately produce chemicals.

P. putredinis NO1 is able to dominate cultures in the latter stages of wheat straw degradation in a mixed microbial community when easily accessible polysaccharides have been exhausted. Treatments with this enzyme can increase the digestibility of lignocellulosic biomass, offering the possibility of producing a valuable product from lignin while decreasing processing costs.

The research was in collaboration with the Department of Energy’s Great Lakes Bioenergy Research Center at the Wisconsin Energy Institute, and the University of Wisconsin, USA.


Source: University of York

Saturday, May 1, 2021

Have you heard about the uses of Hemp?

 The Hemp plant has 50,000 different known uses to replace products we use on a daily basis. It is a renewable resource that yields a harvest in 4 to 5 months' time. Let’s list the many things that Hemp is for our people.


Hemp is energy

Hemp biomass can create biofuels such as gasoline, methane, ethanol, and methanol. Hemp can also be used to create electricity. It is a cleaner-burning fuel than of fossil fuels and is a renewable resource that can be harnessed by all people in all places.





Hemp is building materials


Hemp biomass can be used to create hempcrete, hemp insulation, and hemp wood. Hemp is more thermally efficient, fireproof & less susceptible to mold and mildew providing significant sound absorption. One acre of Hemp is equal to up to 4 acres of trees in fiber production


Hemp is economic diversification and development for our planet


The Hemp industry will create a new economy that is plant-based. It provides the answers we have been looking for about how we can stop the pollution that is causing the extinction of wildlife and polluting our oceans, land, and air. It is a new opportunity to give the power back to people to create a self-sustainable future for themselves out of Hemp.



Novel Polymer Ink Exhibits High Stability in Air and at High Temperatures

 At Linköping University, Sweden, scientists have designed a stable, highly conductive polymer ink. The breakthrough opens the door for novel printed electronics with high energy efficiency.

The study findings have been published in the Nature Communications journal.

Electrically conducting polymers have enabled the growth of lightweight and flexible electronic components like batteries, transistors, light-emitting diodes, solar cells, and organic biosensors.




The electrical properties of such polymers can be tweaked with the help of a technique called “doping.” This technique involves adding several dopant molecules to the polymer to alter its properties. Based on the dopant, the doped polymer has the ability to conduct electricity by the motion of either positively charged holes (a “p-type” conductor) or negatively charged electrons (an “n-type” conductor).

Major Advance

Currently, the p-type conductor PEDOT:PSS is the most common conducting polymer in use. PEDOT:PSS exhibits various convincing features like excellent ambient stability, high electrical conductivity, and most significantly, commercial availability as an aqueous dispersion.

But several electronic devices need a combination of n-types and p-types to function. Right now, there is no n-type comparable with PEDOT:PSS.

Scientists at Linköping University, together with their collaborators from the United States and South Korea, have designed a conductive n-type polymer ink that remains stable in air and even at higher temperatures. This new polymer formulation is called BBL:PEI.

According to Simone Fabiano, senior lecturer in the Department of Science and Technology at Linköping University, “This is a major advance that makes the next generation of printed electronic devices possible. The lack of a suitable n-type polymer has been like walking on one leg when designing functional electronic devices. We can now provide the second leg.”

Inexpensive and Easy

The latest n-type material is available in the form of ink along with ethanol as the solvent. The ink can be deposited by just spraying the solution onto a surface, which makes organic electronic devices simpler and inexpensive to manufacture.

Moreover, the ink is highly environmentally friendly compared to several other n-type organic conductors that are being developed at present, which contain detrimental solvents. Simone Fabiano is confident that the technology is all set for regular use.

The study was financially supported by the Knut and Alice Wallenberg Foundation, the Swedish Research Council, the Åforsk Foundation, the Olle Engkvist Foundation, Vinnova, and the strategic research area Advanced Functional Materials at Linköping University.

Journal Reference:

Yang, C.-Y., et al. (2021) A high-conductivity n-type polymeric ink for printed electronics. Nature Communicationsdoi.org/10.1038/s41467-021-22528-y.

Source: https://liu.se/en

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