Today's KNOWLEDGE Share : Issues with color masterbatches in Injection Molding
Today's KNOWLEDGE Share Understanding Common Issues with Color Masterbatches in Injection Molding The use of color masterbatches is prevalent in injection molding. However, over the years, I have frequently encountered several issues that typically result in surface defects on the molded parts. These issues can be categorized into three main scenarios: 1. Incompatible Carrier Materials Sometimes, masterbatches (e.g., with 50% pigment and 50% carrier) use a high-flow carrier like LLDPE, even when the host polymer to be colored is not LLDPE-based. Issue: The incompatible high-flow carrier is pushed to the surface by hydrodynamic forces. For instance, small amounts of LLDPE in a nylon part can readily create blisters or delamination. 2. Neglecting to Dry the Masterbatch In nylon or polyester parts, even when the masterbatch uses the correct carrier (same as the host matrix to be colored), users often neglect to dry the masterbatch, drying only the bulk resin to be molded. Issue: User...