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Recently, the 16-meter first-stage fuel-tank forming mold for WELIGHT-1, WELIGHT’s medium-lift liquid reusable launch vehicle, successfully rolled off the production line. This milestone marks a key breakthrough for WELIGHT in the design and manufacturing of high-precision forming tooling for large composite tanks, laying a solid foundation for the efficient, high-precision, and scalable manufacturing of all-carbon-fiber tanks. Faced with the challenge of having few mature solutions to reference in the manufacturing of large composite tanks, the WELIGHT team moved beyond conventional metallic mold design and pioneered a honeycomb sandwich structure without internal supports. While meeting both lightweight and high-stiffness requirements, the design limits the mold's self-deflection to within 1.0 mm when supported at both ends, with all key performance indicators meeting the design requirements. From having no mature path to follow to developing an innovative solution capable of mee...