๐๐จ๐๐๐ฒ'๐ฌ ๐๐๐๐๐๐๐๐๐ ๐๐ก๐๐ซ๐ : ๐๐จ๐ฌ๐ฌ ๐๐๐ฌ๐ข๐ ๐ง ๐ข๐ง ๐๐ง๐ฃ๐๐๐ญ๐ข๐จ๐ง ๐๐จ๐ฅ๐๐ข๐ง๐ — ๐๐ฆ๐๐ฅ๐ฅ ๐ ๐๐๐ญ๐ฎ๐ซ๐, ๐๐ข๐ ๐๐ง๐ ๐ข๐ง๐๐๐ซ๐ข๐ง๐ ๐๐ฆ๐ฉ๐๐๐ญ
๐๐จ๐๐๐ฒ'๐ฌ ๐๐๐๐๐๐๐๐๐ ๐๐ก๐๐ซ๐ ๐น ๐๐จ๐ฌ๐ฌ ๐๐๐ฌ๐ข๐ ๐ง ๐ข๐ง ๐๐ง๐ฃ๐๐๐ญ๐ข๐จ๐ง ๐๐จ๐ฅ๐๐ข๐ง๐ — ๐๐ฆ๐๐ฅ๐ฅ ๐
๐๐๐ญ๐ฎ๐ซ๐, ๐๐ข๐ ๐๐ง๐ ๐ข๐ง๐๐๐ซ๐ข๐ง๐ ๐๐ฆ๐ฉ๐๐๐ญ ๐๐จ๐ฌ๐ฌ๐๐ฌ ๐๐ซ๐ ๐๐ฏ๐๐ซ๐ฒ๐ฐ๐ก๐๐ซ๐ ๐ข๐ง ๐ฉ๐ฅ๐๐ฌ๐ญ๐ข๐ ๐ฉ๐ซ๐จ๐๐ฎ๐๐ญ๐ฌ. They may look simple, but these small cylindrical features are essential for ๐ฌ๐๐ซ๐๐ฐ๐ฌ, ๐ข๐ง๐ฌ๐๐ซ๐ญ๐ฌ, ๐๐ฅ๐ข๐ ๐ง๐ฆ๐๐ง๐ญ ๐ฉ๐ข๐ง๐ฌ, ๐๐ง๐ ๐๐ฌ๐ฌ๐๐ฆ๐๐ฅ๐ฒ ๐ฉ๐จ๐ข๐ง๐ญ๐ฌ. A poorly designed boss can become the weakest point of an otherwise well-designed part. ๐ Why Boss Design Matters A boss must provide enough strength for assembly without creating molding defects. If designed incorrectly, it can lead to: ❌ Sink marks on visible surfaces ❌ Cracking around screw locations ❌ Warpage due to uneven wall thickness ❌ High internal stress and premature failure ๐ก Good Boss Design Guidelines ๐ Boss wall thickness Keep it around 60% of the nominal wall thickness to minimize sink marks. ๐ Outside diameter Typically 2.0–2.5 × the ...