BASF's Ultramid® Finds Application in Creation of Lightweight Auto Seat Pan in Opel Astra OPC
The new Opel Astra OPC, a sport coupe, which was introduced at the Geneva Auto Show at the beginning of March 2012, has a seat pan made from a thermoplastic laminate with continuous fiber reinforcement (organo sheet). This is the world's first auto seat pan based on this technology manufactured for a production vehicle. The plastics used are polyamide specialties from BASF's Ultramid® product range. The seat pan is 45% lighter than its predecessor. Thermoplastic laminates with continuous fiber reinforcement, also called composites, are plastic-impregnated fabrics that are processed into laminates. They serve as the reinforcement in plastic parts that must be especially lightweight yet still exhibit exceptional performance. BASF developed two special Ultramid grades for the Opel Astra OPC seat pan : an unreinforced grade acts as the material in which the glass fiber fabric is embedded, an impact-modified, short glass fiber- reinforced Ultramid is used as over molding m